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Fig.

11—Unit

Wiring

Diagram

A92176

FU1

IDR

PL1-3

PR-1

PR-2

SEC-1

SEC-2

TRAN

24VAC

115VAC

BLWM

LO

MED LO

MED HI

HI

COM

CAP

L2

COM

4

3

2

1

C

CFR

HFR

PL4

NOTE#4

NOTE#8

EAC-1

EAC-2

L1

ILK

EQUIPMENT GROUND

TO 115V AC FIELD DISCONNECTIONS

NOTE #5

NOTE#10

PL2

L1

L2

PL1-1

IDR

PL1-4

ALS

FL

LS

PL1-7

R

Y

W

G

C

NOTE #1

CFR

NOTE #10

PL1-2

PL1-6

NC

NO

PRS

C

DSS

TH

TR

PILOT

MGV

GV

PL1-8

TIME

DELAY

LOGIC

HFR

3A

FUSE

PL1-9

(WHEN USED)

NOTE #7

SCHEMATIC

DIAGRAM

MGV

1

4

7

2

5

8

3

6

9

BLWM

MED LO

MED HI

HI

COM

LO

CAP

PRS

C

NO

NC

DSS

BRN

TH

PILOT

GV

TR

ALS

(WHEN USED)

NOTE #7

FL

LS

ORN

YEL

BRN

BLU

RED

BLK

RED

BLU

BLK

BLK

BLU

RED

WHT

TRAN

WHT

ILK

NOTE #5

WHT

BLK

IDM

GRN

JB

GRN

BLK

WHT

FU2

FUSED DISCONNECT

SWITCH (WHEN REQ'D)

BRN

BRN

WHT

BLK

RED

WHT

BLK

COM

PR2

L2

L1

PR1

HFR

CFR

LO

HI

NOTE #10

EAC-1

EAC-2

W

Y

R

C

G

NOTE #9

PCB

NOTE #1

GROUND

SCREW

REQ'D

FU1

3AMP

FUSE

NOTE #8

SEC-1

SEC-2

IDR

PL1

CONNECTION

DIAGRAM

JUNCTION

TERMINAL

PCB TERMINAL

FACTORY POWER WIRING (120VAC)

FACTORY CONTROL WIRING (120VAC)

FIELD POWER WIRING (120VAC)

CONDUCTOR ON PCB

FIELD WIRING SCREW TERMINAL

FIELD GROUND

EQUIPMENT GROUND

FIELD SPLICE

PLUG RECEPTACLE

AUX. LIMIT SWITCH (OVER TEMP), SPST-(N.C.),

MANUAL RESET

BLOWER MOTOR

CAPACITOR

COOLING FAN RELAY, SPDT

DRAFT SAFEGUARD SWITCH, SPST-(N.C.), MANUAL RESET

ELECTRONIC AIR CLEANER CONNECTION (115VAC)

ELECTRONIC AIR CLEANER CONNECTION (COMMON)

FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE

FUSE, FIELD INSTALLED

FUSIBLE LINK

GAS VALVE, (REDUNDANT)

HEATING FAN RELAY, SPST (N.O.)

INDUCED DRAFT MOTOR

INDUCER DRAFT RELAY, DPST-(N.O.)

BLOWER DOOR INTERLOCK SWITCH, SPST-(N.O.)

JUNCTION BOX

LIMIT SWITCH (OVER TEMP), SPST-(N.C.), AUTO RESET

PRINTED CIRCUIT BOARD (FURNACE CONTROL)

9-CIRCUIT CONNECTOR (PCB1)

2-CIRCUIT CONNECTOR (L1, L2)

5-CIRCUIT PLUG CONNECTOR (BLWM)

PRESSURE SWITCH, SPDT

TRANSFORMER (115VAC/24VAC)

ALS

BLWM

CAP

CFR

DSS

EAC-1

EAC-2

FU1

FU2

FL

GV

HFR

IDM

IDR

ILK

JB

LS

PCB

PL1

PL2

PL4

PRS

TRAN

LEGEND

NOTES:

  1.  INTERNALLY CONNECTED TO EQUIPMENT GROUND THROUGH MOUNTING SCREW.

  2.  IF ANY OF THE ORIGINAL EQUIPMENT WIRE IS REPLACED, USE WIRE RATED FOR

       105° C.

  3.  BLOWER MOTOR (BLWM) & INDUCER MOTOR (IDM) CONTAIN AUTO-RESET

       THERMAL OVERLOAD SWITCH.

  4.  BLOWER MOTOR FACTORY SPEED SELECTIONS (PL4) ARE FOR AVERAGE

       CONDITIONS. SEE INSTALLATION INSTRUCTIONS FOR DETAILS ON OPTIMUM

       SPEED SELECTIONS.

  5.  USE ONLY COPPER WIRE BETWEEN THE DISCONNECT SWITCH AND THE

       FURNACE JUNCTION BOX (JB).

  6.  SYMBOLS ARE ELECTRICAL REPRESENTATIONS ONLY.

  7.  AUXILIARY LIMIT SWITCH (ALS) USED ON DOWNFLOW MODELS ONLY.

  8.  THE TRANSFORMER 24VAC WINDING IS PROTECTED BY A 3 AMP AUTOMOTIVE

       BLADE TYPE FUSE ON THE CONTROL BOARD. A 24VAC SHORT TO GROUND

       DURING INSTALLATION, CHECKOUT, OPERATION, SERVICE OR MAINTENANCE

       COULD CAUSE THIS FUSE TO OPEN. DO NOT REPLACE THE 3 AMP FUSE

       WITH ANY OTHER SIZE FUSE.

  9.  BLOWER MOTOR (BLWM) ADJUSTABLE OFF-DELAY. FACTORY SET:  120 SECS.

       CUT RESISTOR:  180 SECS.

10.  WHEN CFR RELAY IS ENERGIZED, HFR RELAY IS ALSO ENERGIZED.

319593-401 REV. C

RED 
WHT

4

3

2

1

C

PL2

1

2

NOTE #4

PL4

IDM

IDR

—9—

Summary of Contents for 396HAD

Page 1: ...t up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals be alert to the pot...

Page 2: ...rther information the National Fuel Gas Code is available from National Fire Protection Association Inc Battery march Park Quincy MA 02269 American Gas Association 1515 Wilson Boulevard Arlington VA 2...

Page 3: ...it must be installed so that the burners and ignition source are located at least 18 in above the floor The furnace should be protected from physical damage by vehicles When a furnace is installed in...

Page 4: ...t opening directly communicating with the outdoors should be provided This opening should have a minimum free area of 1 sq in per 5000 Btuh of total input rating for all equipment in the enclosure If...

Page 5: ...nnected to the furnace install the filters in a V formation inside the return air plenum See Fig 7 V GAS PIPING Gas piping must be installed in accordance with national and local codes Refer to the cu...

Page 6: ...hin 72 in of the furnace A 1 8 in NPT plugged tapping accessible for test gage connection must be installed immediately upstream of the gas supply connection to the furnace and downstream of the manua...

Page 7: ...link FL and limit switch LS to energize R With the furnace pilot lit the thermocouple will energize the thermal magnet circuit of gas valve GV permitting gas flow to the remaining portion of the gas...

Page 8: ...h lighting operating instructions on the furnace The pilot flame should be soft blue in color and surround 3 8 in to 1 2 in of the thermocouple element tip The flame must never come in contact with an...

Page 9: ...IVE BLADE TYPE FUSE FIELD INSTALLED FUSIBLE LINK GAS VALVE REDUNDANT HEATING FAN RELAY SPST N O INDUCED DRAFT MOTOR INDUCER DRAFT RELAY DPST N O BLOWER DOOR INTERLOCK SWITCH SPST N O JUNCTION BOX LIMI...

Page 10: ...FOLD PRESSURE FOR CORRECT INPUT RATE Tabulated Data Based on Altitude Up to 2000 Ft and 22 000 Btuh Per Burner GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 56 0 58 0 60 0 62 0 64 0 66 0...

Page 11: ...uld be clear blue almost transparent See Fig 13 d High altitudes In the U S A gas input on rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for eac...

Page 12: ...ingertight position only c Tighten thermocouple connection 1 4 turn with wrench d Relight pilot by following lighting instructions on the furnace 2 Check primary limit control This control shuts off t...

Page 13: ...essure switch is functioning properly e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power 5 Check auxiliary limits a Turn off 115 v power to...

Page 14: ...1993 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 14 35003b Catalog No BDP 3339 607...

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