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800SA/801SA: Installation, Start–Up, Operating and Service and Maintenance Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

20

NOTES FOR THERMOSTAT WIRING DIAGRAMS

1. Heat  pump  MUST  have  a  high  pressure  switch  for  HYBRID

HEAT

®

 dual fuel applications.

2. Refer to outdoor equipment Installation Instructions for additional

information and setup procedure.

3. If the heat pump date code is 1501E or earlier, select the “ZONE”

position on the two speed heat pump control. Heat pumps with date

code 1601E and later do not have or require a “ZONE” selection.

4. Outdoor Air Temperature Sensor must be attached in all HYBRID

HEAT

®

 dual fuel applications.

5. Configure the thermostat for air conditioner installations. Refer to

thermostat instructions.

6. Configure  thermostat  for  heat  pump  installations.  Refer  to

thermostat instructions.

7. Configure thermostat for single-stage compressor operation. Refer

to thermostat instructions.

8. Configure  thermostat  for  HYBRID  HEAT

®

  dual  fuel  operation.

Refer to thermostat instructions.

9. NO connection should be made to the furnace HUM terminal when

using a thermostat with a 24 volt humidifier output.

10. The  RVS  Sensing  terminal  “L”  should  not  be  connected. This  is

used internally to sense defrost operation.

11. If thermostat has internal control of heat pump balance point, DO

NOT  SELECT  the  “FURNACE  INTERFACE”  or  “BALANCE

POINT” option on the two-speed heat pump control board. Refer to

thermostat instructions.

12. Thermostat  signals  may  vary.  Consult  thermostat  installation

instructions for more information.

VENTING 

The furnace shall be connected to a listed factory built chimney or vent,

or a clay-tile lined masonry or concrete chimney. Venting into an unlined

masonry chimney or concrete chimney is prohibited. 
When an existing Category I furnace is removed or replaced, the original

venting  system  may  no  longer  be  sized  to  properly  vent  the  attached

appliances. An improperly sized Category I venting system could cause

the  formation  of  condensate  in  the  furnace  and  vent,  leakage  of

condensate  and  combustion  products,  and  spillage  of  combustion

products into the living space.
Vent system or vent connectors may need to be resized. Vent systems or

vent connectors, must be sized to approach minimum size as determined

using appropriate table found in the NFGC.

GENERAL VENTING REQUIREMENTS 

Follow  all  safety  codes  for  proper  vent  sizing  and  installation

requirements,  including  local  building  codes,  the  current  edition  of

National Fuel Gas Code ANSI Z223.1/NFPA 54 (NFGC), Parts 12 and

13,  the  local  building  codes,  and  furnace  and  vent  manufacturers’

instructions.
These furnaces are design-certified as Category I furnaces in accordance

with  current  edition  of  ANSI  Z21.47/CSA  2.3  and  operate  with  a

non-positive vent static pressure to minimize the potential for vent gas

leakage.  Category I furnaces operate  with  a flue loss  not  less than 17

percent to minimize the potential for condensation in the venting system.

These furnaces are approved for common venting and multistory venting

with other fan assisted or draft hood equipped appliances in accordance

with  the  NFGC,  the  local  building  codes,  and  furnace  and  vent

manufacturers’ instructions. 
The following information and warning must be considered in addition

to the requirements defined in the NFGC.

1. If a vent (common or dedicated) becomes blocked, the furnace will

be shut off by the draft safeguard switch located on the vent elbow.

2. Do not vent this Category I furnace into a single-wall dedicated or

common vent. The dedicated or common vent is considered to be

the vertical portion of the vent system that terminates outdoors.

3. Vent connectors serving Category I furnaces shall not be connected

into  any  portion  of  a  mechanical  draft  system  operating  under

positive pressure.

4. Do not vent this appliance with any solid fuel burning appliance.
5. Category I furnaces must be vented vertically or nearly vertically

unless equipped with a listed power venter.

6. Do not vent this appliance into an unlined masonry chimney. (Refer

to Chimney Inspection Chart, 

Fig. 30

)

A10133

Fig. 30 – Chimney Inspection Chart

MASONRY CHIMNEY REQUIREMENTS 

NOTE: 

These  furnaces  are  CSA  design-certified  for  use  in  exterior

tile-lined masonry chimneys with a factory accessory Chimney Adapter

Kit. Refer to the furnace rating plate for correct kit usage. The Chimney

Adapter Kits are for use with ONLY furnaces having a Chimney Adapter

Kit numbers marked on the furnace rating plate. 

If a clay tile-lined masonry chimney is being used and it is exposed to

the outdoors below the roof line, relining might be required. Chimneys

shall conform to the Standard for Chimneys, Fireplaces, Vents, and Solid

Fuel Burning Appliances current edition of ANSI/NFPA 211 and must

be in good condition.

CHIMNEY INSPECTION CHART

For additional requirements refer to the National Fuel Gas Code NFPA 54/ANSI Z223.1 and ANSI/NFPA 211

Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances 

Consult

Part C of

chimney adapter venting

instructions for

application

suitability

Is chimney

lined with properly

sized, listed liner or

Type-B vent?

Is chimney

to be dedicated to

a single

furnace?

Chimney

exposed to

outdoors below

roof line?

Repair

liner or top seal

or reline chimney as

necessary.

Mortar

or tile

debris?

Clay

tile misalignment,

missing sections,

gaps?

Debris

in cleanout?

Mortar, tile, metal vent,

fuel oil residue?

Is

liner and top
seal in good

condition?

Is chimney

property lined with

clay tile liner?

Crown

condition:

Missing mortar

or brick?

Rebuild

crown.

Yes

Yes

No

No

No

Reline

Yes

Repair

Yes

Yes

Yes

No

No

Remove mortar

and tile debris

Remove metal vent

or liner.

No

No

No

No

Yes

Yes

Suitable

Suitable

Not Suitable

Line chimney with property

sized, listed flexible metal

liner or Type-B vent per

NFGC  Vent

Sizing Tables and liner or

vent manufacturer’s

Installation instructions.

Install chimney

adapter per

instructions.

Chimney is

acceptable for use.

Install chimney

adapter per

instructions.

Consult

Part B of

chimney adapter venting

instructions for

application

suitability.

Yes

Not Suitable

Condensate

drainage at bottom

of chimney?

Yes

No

Summary of Contents for 800SA

Page 1: ...r Hour 21 EXTERIOR MASONRY CHIMNEY FAN NAT INSTALLATIONS WITH TYPE B DOUBLE WALL VENT CONNECTORS NFPA AGA 22 VENTING NOTES FOR Fig 31 Fig 43 25 START UP ADJUSTMENT AND SAFETY CHECK 25 GENERAL 25 Table...

Page 2: ...residential garage must be installed as specified in the warning box in the Location section 9 The furnace may be used for construction heat provided that the furnace installation and operation compli...

Page 3: ...tion in a Garage CODES AND STANDARDS Follow all national and local codes and standards in addition to these instructions The installation must comply with regulations of the serving gas supplier local...

Page 4: ...tic discharge can affect electronic components Follow the Electrostatic Discharge Precautions Procedure listed below during furnace installation and servicing to protect the furnace electronic control...

Page 5: ...a volume of at least 50 cubic feet per 1 000 Btuh input rating for all gas appliances installed in the space Spaces having less than 50 cubic feet per 1 000 Btuh require the OUTDOOR COMBUSTION AIR MET...

Page 6: ...ns from the current edition of National Fuel Gas Code ANSI Z223 1 NFPA 54 1 For other than fan assisted appliances such as a draft hood equipped water heater A04002 1 SQ IN PER 4000 BTUH DUCTS TO OUTD...

Page 7: ...and dilution of flue gases However in buildings with unusually tight construction additional air MUST be provided using the methods described in the Outdoor Combustion Air Method section 4 Unusually...

Page 8: ...Table 3 and Fig 9 3 Construct plenum to dimensions specified see Table 3 and Fig 9 4 If downflow subbase KGASB is used install as shown see Table 10 If Coil Assembly Part No CNPV CNRV CAP and CNR or...

Page 9: ...red 11 13 16 284 19 483 13 7 16 341 20 5 8 600 Downflow Applications on Combustible Flooring with Cased Coil subbase not required 12 5 16 319 19 483 13 5 16 338 20 508 17 1 2 445 Upflow Applications o...

Page 10: ...revent screws from pulling out use 2 8 x 3 4 in 19 mm screws into the side and 2 8 x 3 4 in 19 mm screws in the bottom of the furnace casing for each strap see Fig 14 and Fig 15 If the screws are atta...

Page 11: ...0 ft 3 M of main duct to the first branch take off may require internal acoustical lining As an alternative fibrous ductwork may be used if constructed and installed in accordance with the latest edit...

Page 12: ...915 915 825 785 740 700 48070E21 Gray Cooling Do not use for heating 1735 1685 1640 1595 1545 1495 1450 1405 1360 1310 Yellow Alt Cooling or alt Heating 1480 1435 1395 1340 1290 1240 1190 1135 1085 10...

Page 13: ...side inlets a combination of 1 side and the bottom or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM Fig 17 Dimensional Drawing 60110E24 Gray Cooling...

Page 14: ...of Massachusetts 1 Gas supply connections MUST be performed by a licensed plumber or gas fitter 2 When flexible connectors are used the maximum length shall not exceed 36 inches 915 mm 3 When lever h...

Page 15: ...NPT plugged tapping accessible for test gauge connection MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual equipment shutoff valve WARNING FIRE OR EXP...

Page 16: ...electrical circuit with a properly sized fuse or circuit breaker for this furnace See Table 7 for wire size and fuse specifications A readily accessible means of electrical disconnect must be located...

Page 17: ...WITCH WHT BLK WHT BLK NOTES Connect Y terminal in furnace as shown for proper blower operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be...

Page 18: ...es into electrical box 9 Remove cover from furnace J Box 10 Route field ground wire through holes in electrical box and casing and into furnace J Box 11 Reattach furnace J Box to furnace casing with s...

Page 19: ...board thermostat strip The HUM terminal is energized when the pressure switch closes during a call for heat see Fig 28 NOTE DO NOT connect furnace control HUM terminal to HUM humidifier terminal on Th...

Page 20: ...or condensation in the venting system These furnaces are approved for common venting and multistory venting with other fan assisted or draft hood equipped appliances in accordance with the NFGC the lo...

Page 21: ...appliances connected to the venting system are not in operation 1 Seal any unused openings in venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the curre...

Page 22: ...on in the furnace and or venting system Derating is permitted only for altitudes above 2000 ft 610 M 3 Adjust the air temperature rise to the midpoint of the rise range or slightly above Low air tempe...

Page 23: ...the furnace being vented Follow all manufacturer s installation requirements for venting and termination included with the listed mechanical venter Caution For the following applications use the mini...

Page 24: ...lication Vent Elbow Left A03208 Fig 36 Upflow Application Vent Elbow Up A03212 Fig 37 Downflow Application Vent Elbow Up then Right A03218 Fig 38 Horizontal Right Application Vent Elbow Right SEE NOTE...

Page 25: ...Data Sheet for accessory listing 6 Factory authorized accessory Downflow Vent Guard Kit required in downflow installations with lower vent configuration See Product Data Sheet for accessory listing 7...

Page 26: ...ure will not operate if any thermostat signal is present at the control 4 Component test sequence is as follows see service label attached to furnace or Fig 44 a LED will display previous status code...

Page 27: ...fices See EXAMPLE 1 3 Adjust manifold pressure to obtain correct input rate a Turn gas valve ON OFF switch to OFF b Remove manifold pressure tap plug from gas valve see Fig 21 c Connect a water column...

Page 28: ...When thermometer readings stabilize subtract return air temperature from supply air temperature to determine air temperature rise NOTE If the temperature rise is outside this range first check 1 Gas i...

Page 29: ...Ammeter WARNING FURNACE OVERHEATING HAZARD Failure to follow this caution may result in reduced furnace life Recheck temperature rise It must be within limits specified on the rating plate Recommende...

Page 30: ...urn thermostat below room temperature or from HEAT to OFF and turn 115v power OFF then back ON 3 Check Pressure Switch This control proves operation of the draft inducer blower a Turn off 115 v power...

Page 31: ...S switch until LED goes out then reconnect it NOTE If wire to LS or DSS is disconnected longer than 4 sec main blower starts and status code is overwritten with a limit circuit 33 code 2 When above it...

Page 32: ...wheel as follows 1 Turn off electrical supply to furnace 2 Remove outer door 3 For downflow or horizontal furnaces having vent pipes within the furnace that pass in front of the blower access door a...

Page 33: ...eavy build up of soot and carbon indicates that a problem exists which needs to be corrected such as improper adjustment of manifold pressure insufficient or poor quality combustion air incorrect size...

Page 34: ...TV sealant G E 162 P771 9003 is available through RCD in 3 oz tubes 12 Apply new sealant to flange of collector box and attach to cell panel using existing screws making sure all screws are secure 13...

Page 35: ...zing the humidifier terminal HUM The inducer motor IDM will remain energized for a 5 second post purge period The blower motor BLWM and air cleaner terminal EAC 1 will remain energized for 90 120 150...

Page 36: ...tart Up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 36 WIRING DIAGRAM A19...

Page 37: ...f s u o i v e r p o n s a w r a t s l l i w r e c u d n i e h T e c n e u q e s t s e t t n e n o p m o c f e i r b a h g u o r h t o g l l i w n u r d n a t w o l b I S H e h T t s e t t n e n o p m...

Page 38: ...estricted duct system Loose blower wheel Defective switch or connections Defective blower motor or capacitor Inadequate combustion air supply flame rollout switch open Restricted vent Proper vent sizi...

Page 39: ...ealer listing by brand name or contact BRYANT HEATING COOLING SYSTEMS Consumer Relations Department P O Box 4952 Syracuse New York 13221 4952 1 800 428 4326 Have available the model number series numb...

Page 40: ...46231 Edition Date 03 20 Catalog No II800SA 04 Replaces II800SA 03 800SA 801SA Installation Start Up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any...

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