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800SA/801SA: Installation, Start–Up, Operating and Service and Maintenance Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

35

1.

Heating

 

The  wall  thermostat  “calls  for  heat,”  closing  the  R-to-W  circuit.

The  furnace  control  performs  a  self-check,  verifies  the  pressure

switch contacts PRS are open, and starts the inducer motor IDM. 
a.

Inducer Prepurge Period 

– As the inducer motor IDM comes 

up to speed, the pressure switch contacts PRS close, 24 VAC 

power is supplied for a field installed humidifier at the HUM 

terminal and the control begins a 15-sec prepurge period. 

b.

Igniter Warm-Up 

– At the end of the prepurge period, the 

Hot-Surface igniter HSI is energized for a 17-second igniter 

warm-up period. 

c.

Trial-for-Ignition Sequence 

– When the igniter warm-up period 

is completed, the main gas valve relay contacts GVR close to 

energize the gas valve GV, the gas valve opens, The gas valve 

GV permits gas flow to the burners where it is ignited by the 

HSI. Five seconds after the GVR closes, a 2-second flame 

proving period begins. The HSI igniter will remain energized 

until the flame is sensed or until the 2-second flame proving 

period begins. 

d.

Flame-Proving 

– When the burner flame is proved at the 

flame-proving sensor electrode FSE, the furnace control CPU 

begins the blower-ON delay period and continues to hold the gas 

valve GV open. If the burner flame is not proved within two 

seconds, the control CPU will close the gas valve GV, and the 

control CPU will repeat the ignition sequence for up to three 

more Trials-For-Ignition before going to Ignition-Lockout. 

Lockout will be reset

 automatically after three hours or by 

momentarily interrupting 115 vac power to the furnace, or by 

interrupting 24 vac power at SEC1 or SEC2 to the furnace 

control CPU (not at W, G, R, etc.) If flame is proved when flame 

should not be present, the furnace control CPU will lock out of 

Gas-Heating mode and operate the inducer motor IDM until 

flame is no longer proved. 

e.

Blower-On Delay 

– If the burner flame is proven, the blower 

motor is energized on HEAT speed 25 sec after the gas valve GV 

is energized. 

Simultaneously, the electronic air cleaner terminal EAC-1 is 

energized and remains energized as long as the blower motor 

BLWM is energized.

f.

Heat-Off Delay 

– When the thermostat is satisfied, the R-to-W 

circuit is opened, de-energizing the gas valve GV, stopping gas 

flow to the burners, and de-energizing the 24-v humidifier 

terminal 24VAC HUM. The inducer motor IDM will remain 

energized for a 5-second post-purge period. Then turn off the 

inducer motor and HUM (115-v) humidifier terminal. The 

blower motor BLWM and air cleaner terminal EAC 1 will remain 

energized for 90, 120, 150, or 180 seconds (depending on the 

HEAT-OFF delay selection). The furnace control CPU is 

factory-set for a 120-second Heat-Off Delay. 

g.

Blower-Off Delay 

– When the thermostat is satisfied, the 

R-to-W circuit is opened, de-energizing the gas valve GV, 

stopping gas flow to the burners, and de-energizing the 

humidifier terminal HUM. The inducer motor IDM will remain 

energized for a 5-second post-purge period. The blower motor 

BLWM and air cleaner terminal EAC-1 will remain energized for 

90, 120, 150, or 180 seconds (depending on the blower-OFF 

delay selection). The furnace control CPU is factory-set for a 

120-second blower-OFF delay. 

2.

Cooling Mode

 

(See 

Fig. 24

 for thermostat connections.) The thermostat closes the

R-to-G-and-Y circuits. The  R-to-Y  circuit starts the  outdoor  unit,

and  the  R-to-G  and  Y  circuits  start  the  furnace  blower  motor

BLWM on COOL speed. The electronic air cleaner terminal EAC-1

is  energized  with  115  vac  when  the  blower  motor  BLWM  is

operating.  When  the  thermostat  is  satisfied,  the  R-to-G-and-Y

circuits  are  opened.  The  outdoor  unit  will  stop,  and  the  furnace

blower motor BLWM will continue operating on the COOL speed

for  an  additional  90  sec.  Cut  jumper  J2  to  reduce  the  cooling

off-delay to 5 sec (see 

Fig. 28

)

3.

Continuous Blower Mode

 

When  the  R-to-G  circuit  is  closed  by  the  thermostat,  the  blower

motor  BLWM  will  operate  on  continuous-blower  speed  FAN.

Terminal EAC-1 is energized as long as the blower motor BLWM is

energized. 

During a call for heat, the blower BLWM will stop during igniter

warm-up (17 sec), ignition, and blower-ON delay (25 sec), allowing

the furnace heat exchangers to heat up more quickly, then restarts at

the end of the blower-ON delay period at HEAT speed. 

When the thermostat “calls for cooling”, the blower motor BLWM

will operate at COOL speed. When the thermostat is satisfied, the

blower motor BLWM will operate an additional 90 sec, on COOL

speed before reverting back to continuous blower speed. 

When the R-to-G circuit is opened, the blower motor BLWM will

continue  operating  for  an  additional  5  sec,  if  no  other  function

requires blower motor BLWM operation. 

4.

Heat Pump

 

When installed with a heat pump, the furnace control automatically

changes the timing sequence to avoid long blower off times during

demand  defrost  cycles.  When  the  R-to-W-and-Y  or

R-to-W-and-Y-and-G  circuits  are  energized  the  furnace  control

CPU will continue to turn on the blower motor BLWM at HEAT

speed, and  begin a heating cycle. The  blower motor  BLWM  will

remain on until the end of the prepurge period, then shut off for 24

sec then come back on at HEAT speed. When the W input signal

disappears, the furnace control begins a normal inducer post-purge

period and the blower switches to COOL speed after a 3 sec delay.

If the R-to-W-and-Y-and-G signals disappear at the same time, the

blower motor BLWM will remain on for the selected blower- OFF

delay period. If the R-to-W-and-Y signals disappear, leaving the G

signal, the blower motor BLWM will continue running the blower

motor at HEAT speed after the selected blower-OFF delay period is

completed. 

Wiring Diagram

Fig.

 shows a schematic for the furnace wiring diagram.

Troubleshooting

Refer to the service label (see 

Fig. 44

). The Troubleshooting Guide (see

Fig. 51

)  can  be  a  useful  tool  in  isolating  furnace  operation  problems.

Beginning with the word “Start,” answer each question and follow the

appropriate arrow to the next item. The Guide will help to identify the

problem  or  failed  component. After  replacing  any  component,  verify

correct operation sequence.

Summary of Contents for 800SA

Page 1: ...r Hour 21 EXTERIOR MASONRY CHIMNEY FAN NAT INSTALLATIONS WITH TYPE B DOUBLE WALL VENT CONNECTORS NFPA AGA 22 VENTING NOTES FOR Fig 31 Fig 43 25 START UP ADJUSTMENT AND SAFETY CHECK 25 GENERAL 25 Table...

Page 2: ...residential garage must be installed as specified in the warning box in the Location section 9 The furnace may be used for construction heat provided that the furnace installation and operation compli...

Page 3: ...tion in a Garage CODES AND STANDARDS Follow all national and local codes and standards in addition to these instructions The installation must comply with regulations of the serving gas supplier local...

Page 4: ...tic discharge can affect electronic components Follow the Electrostatic Discharge Precautions Procedure listed below during furnace installation and servicing to protect the furnace electronic control...

Page 5: ...a volume of at least 50 cubic feet per 1 000 Btuh input rating for all gas appliances installed in the space Spaces having less than 50 cubic feet per 1 000 Btuh require the OUTDOOR COMBUSTION AIR MET...

Page 6: ...ns from the current edition of National Fuel Gas Code ANSI Z223 1 NFPA 54 1 For other than fan assisted appliances such as a draft hood equipped water heater A04002 1 SQ IN PER 4000 BTUH DUCTS TO OUTD...

Page 7: ...and dilution of flue gases However in buildings with unusually tight construction additional air MUST be provided using the methods described in the Outdoor Combustion Air Method section 4 Unusually...

Page 8: ...Table 3 and Fig 9 3 Construct plenum to dimensions specified see Table 3 and Fig 9 4 If downflow subbase KGASB is used install as shown see Table 10 If Coil Assembly Part No CNPV CNRV CAP and CNR or...

Page 9: ...red 11 13 16 284 19 483 13 7 16 341 20 5 8 600 Downflow Applications on Combustible Flooring with Cased Coil subbase not required 12 5 16 319 19 483 13 5 16 338 20 508 17 1 2 445 Upflow Applications o...

Page 10: ...revent screws from pulling out use 2 8 x 3 4 in 19 mm screws into the side and 2 8 x 3 4 in 19 mm screws in the bottom of the furnace casing for each strap see Fig 14 and Fig 15 If the screws are atta...

Page 11: ...0 ft 3 M of main duct to the first branch take off may require internal acoustical lining As an alternative fibrous ductwork may be used if constructed and installed in accordance with the latest edit...

Page 12: ...915 915 825 785 740 700 48070E21 Gray Cooling Do not use for heating 1735 1685 1640 1595 1545 1495 1450 1405 1360 1310 Yellow Alt Cooling or alt Heating 1480 1435 1395 1340 1290 1240 1190 1135 1085 10...

Page 13: ...side inlets a combination of 1 side and the bottom or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM Fig 17 Dimensional Drawing 60110E24 Gray Cooling...

Page 14: ...of Massachusetts 1 Gas supply connections MUST be performed by a licensed plumber or gas fitter 2 When flexible connectors are used the maximum length shall not exceed 36 inches 915 mm 3 When lever h...

Page 15: ...NPT plugged tapping accessible for test gauge connection MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual equipment shutoff valve WARNING FIRE OR EXP...

Page 16: ...electrical circuit with a properly sized fuse or circuit breaker for this furnace See Table 7 for wire size and fuse specifications A readily accessible means of electrical disconnect must be located...

Page 17: ...WITCH WHT BLK WHT BLK NOTES Connect Y terminal in furnace as shown for proper blower operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be...

Page 18: ...es into electrical box 9 Remove cover from furnace J Box 10 Route field ground wire through holes in electrical box and casing and into furnace J Box 11 Reattach furnace J Box to furnace casing with s...

Page 19: ...board thermostat strip The HUM terminal is energized when the pressure switch closes during a call for heat see Fig 28 NOTE DO NOT connect furnace control HUM terminal to HUM humidifier terminal on Th...

Page 20: ...or condensation in the venting system These furnaces are approved for common venting and multistory venting with other fan assisted or draft hood equipped appliances in accordance with the NFGC the lo...

Page 21: ...appliances connected to the venting system are not in operation 1 Seal any unused openings in venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the curre...

Page 22: ...on in the furnace and or venting system Derating is permitted only for altitudes above 2000 ft 610 M 3 Adjust the air temperature rise to the midpoint of the rise range or slightly above Low air tempe...

Page 23: ...the furnace being vented Follow all manufacturer s installation requirements for venting and termination included with the listed mechanical venter Caution For the following applications use the mini...

Page 24: ...lication Vent Elbow Left A03208 Fig 36 Upflow Application Vent Elbow Up A03212 Fig 37 Downflow Application Vent Elbow Up then Right A03218 Fig 38 Horizontal Right Application Vent Elbow Right SEE NOTE...

Page 25: ...Data Sheet for accessory listing 6 Factory authorized accessory Downflow Vent Guard Kit required in downflow installations with lower vent configuration See Product Data Sheet for accessory listing 7...

Page 26: ...ure will not operate if any thermostat signal is present at the control 4 Component test sequence is as follows see service label attached to furnace or Fig 44 a LED will display previous status code...

Page 27: ...fices See EXAMPLE 1 3 Adjust manifold pressure to obtain correct input rate a Turn gas valve ON OFF switch to OFF b Remove manifold pressure tap plug from gas valve see Fig 21 c Connect a water column...

Page 28: ...When thermometer readings stabilize subtract return air temperature from supply air temperature to determine air temperature rise NOTE If the temperature rise is outside this range first check 1 Gas i...

Page 29: ...Ammeter WARNING FURNACE OVERHEATING HAZARD Failure to follow this caution may result in reduced furnace life Recheck temperature rise It must be within limits specified on the rating plate Recommende...

Page 30: ...urn thermostat below room temperature or from HEAT to OFF and turn 115v power OFF then back ON 3 Check Pressure Switch This control proves operation of the draft inducer blower a Turn off 115 v power...

Page 31: ...S switch until LED goes out then reconnect it NOTE If wire to LS or DSS is disconnected longer than 4 sec main blower starts and status code is overwritten with a limit circuit 33 code 2 When above it...

Page 32: ...wheel as follows 1 Turn off electrical supply to furnace 2 Remove outer door 3 For downflow or horizontal furnaces having vent pipes within the furnace that pass in front of the blower access door a...

Page 33: ...eavy build up of soot and carbon indicates that a problem exists which needs to be corrected such as improper adjustment of manifold pressure insufficient or poor quality combustion air incorrect size...

Page 34: ...TV sealant G E 162 P771 9003 is available through RCD in 3 oz tubes 12 Apply new sealant to flange of collector box and attach to cell panel using existing screws making sure all screws are secure 13...

Page 35: ...zing the humidifier terminal HUM The inducer motor IDM will remain energized for a 5 second post purge period The blower motor BLWM and air cleaner terminal EAC 1 will remain energized for 90 120 150...

Page 36: ...tart Up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 36 WIRING DIAGRAM A19...

Page 37: ...f s u o i v e r p o n s a w r a t s l l i w r e c u d n i e h T e c n e u q e s t s e t t n e n o p m o c f e i r b a h g u o r h t o g l l i w n u r d n a t w o l b I S H e h T t s e t t n e n o p m...

Page 38: ...estricted duct system Loose blower wheel Defective switch or connections Defective blower motor or capacitor Inadequate combustion air supply flame rollout switch open Restricted vent Proper vent sizi...

Page 39: ...ealer listing by brand name or contact BRYANT HEATING COOLING SYSTEMS Consumer Relations Department P O Box 4952 Syracuse New York 13221 4952 1 800 428 4326 Have available the model number series numb...

Page 40: ...46231 Edition Date 03 20 Catalog No II800SA 04 Replaces II800SA 03 800SA 801SA Installation Start Up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any...

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