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B.

Set Temperature Rise

CAUTION:

UNIT DAMAGE HAZARD

Failure to follow this caution may result in overheating
the heat exchangers or condensing flue gases in heat
exchanger areas not designed for condensate.
Temperature rise must be within limits specified on unit
rating plate. Recommended operation is at midpoint of
rise range or slightly above.

Place SW-1 in ON position. Jumper R to W/W1 and W2 to check
high-gas-heat temperature rise. To check low-gas-heat temperature
rise, remove jumper to W2. Determine air temperature rise for both
high and low gas heat. Do not exceed temperature rise ranges
specified on unit rating plate for high and low gas heat.

This furnace must operate within the temperature rise ranges
specified on the furnace rating plate. Determine the air temperature
as follows:

a. Place duct thermometers in return and supply ducts as

close to furnace as possible. Be sure thermometers do not
’see’ heat exchangers so that radiant heat does not affect
thermometer readings. This is particularly important
with straight run ducts.

b. When thermometer readings stabilize, subtract return-air

temperature from supply-air temperature to determine
temperature rise.

If the temperature rise is outside this range, check the following:

a. Gas input for low- and high gas heat operation.

b. Derate for altitude if applicable.

c. Return and supply ducts for excessive restrictions caus-

ing static pressures greater than 0.50-in. wc.

d. Adjust temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise. De-
crease blower speed to increase temperature rise.

For high-heat, the following connections can be made at HI
-HEAT on control:

a. Med-high (Yellow)

b. Med (Orange) -Available only on 5-speed motors. Fac-

tory setting for these motors.

c. Med-Low (Blue) - Do NOT use for HI GAS-HEAT on

80K & 120K Btuh input models. Factory setting for
4-speed motors.

CAUTION:

UNIT DAMAGE HAZARD

Failure to follow this caution may result in damage to the
heat exchangers due to over temperature or condensate
corrosion.
1. NEVER connect Low Speed (Red) wire to

HI

-HEAT

.

2. Do NOT connect Medium Low Speed (Blue) wire to

HI-HEAT

on 80,000 Btuh and 120,000 Btuh input

model sizes.

For low-heat, the following connections can be made at LO
-HEAT on control:

a. Med (Orange) -Available only on 5-speed motors

b. Med-Low (Blue)

c. Low (RED) - Factory setting.

WARNING:

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal
injury or death.
Disconnect 115-v electrical power before changing speed
tap.

To change blower motor speed selections for heating mode,
remove blower motor lead from control HI-HEAT terminal. (See
Fig. 32.) Select desired blower motor speed lead from one of the
other terminals and relocate it to HI-HEAT terminal. See Table 13
for lead color identification. Reconnect original lead on SPARE
terminal. Follow this same procedure for proper selection of
LO-HEAT and COOL speed selection.

Set Blower Off Delay

a. Remove Blower Access Door if installed.

b. Turn Dip switch 2 and 3 ON or OFF for desired blower

off delay. See Table 9A and B or Fig. 31 and 32.

C.

Adjust Blower Off Delay (Heat Mode)

If desired, the main blower off time delay period may be
lengthened or shortened when operating in the heating mode to
provide greater comfort. See Table 9 for position of switches and
Fig. 31 or 32 for location of switches on control center.

TABLE 12—GAS RATE (CU FT/HR)

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

1

Cu Ft

2

Cu Ft

5

Cu Ft

1

Cu Ft

2

Cu Ft

5

Cu Ft

10

360

720

1800

50

72

144

360

11

327

655

1636

51

71

141

355

12

300

600

1500

52

69

138

346

13

277

555

1385

53

68

136

340

14

257

514

1286

54

67

133

333

15

240

480

1200

55

65

131

327

16

225

450

1125

56

64

129

321

17

212

424

1059

57

63

126

316

18

200

400

1000

58

62

124

310

19

189

379

947

59

61

122

305

20

180

360

900

60

60

120

300

21

171

343

857

62

58

116

290

22

164

327

818

64

56

112

281

23

157

313

783

66

54

109

273

24

150

300

750

68

53

106

265

25

144

288

720

70

51

103

257

26

138

277

692

72

50

100

250

27

133

267

667

74

48

97

243

28

129

257

643

76

47

95

237

29

124

248

621

78

46

92

231

30

120

240

600

80

45

90

225

31

116

232

581

82

44

88

220

32

113

225

563

84

43

86

214

33

109

218

545

86

42

84

209

34

106

212

529

88

41

82

205

35

103

206

514

90

40

80

200

36

100

200

500

92

39

78

196

37

97

195

486

94

38

76

192

38

95

189

474

96

38

75

188

39

92

185

462

98

37

74

184

40

90

180

450

100

36

72

180

41

88

176

439

102

35

71

178

42

86

172

429

104

35

69

173

43

84

167

419

106

34

68

170

44

82

164

409

108

33

67

167

45

80

160

400

110

33

65

164

46

78

157

391

112

32

64

161

47

76

153

383

116

31

62

155

48

75

150

375

120

30

60

150

49

73

147

367

124

29

58

145

TABLE 13–SPEED SELECTION

COLOR

SPEED

AS SHIPPED

White

Common

C

OM

Black

High

Cool

Yellow

Med-High

SPARE

Orange†

Med

High-Gas Heat

Blue

Med-Low

Spare/High-Gas Heat

Red

Low*

Low-Gas Heat

* Continuous blower speed

† Available on 5-speed blowers only

—48—

Summary of Contents for CONDENSING GAS FURNACE 352MAV

Page 1: ...nnections 17 Filter Arrangement 18 Bottom Closure Panel 19 Gas Piping 19 Electrical Connections 20 115 V Wiring 20 24 V Wiring 21 Accessories 22 Direct Venting 22 Removal of Existing Furnaces from Com...

Page 2: ...s which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE is used to highlight suggest...

Page 3: ...n air openings for airflow requirements above 1800 CFM at 0 5 W C ESP 17 5 16 24 1 2 27 9 16 TYP 27 5 8 29 11 16 TYP 30 13 16 32 5 8 TYP 33 1 4 TYP CONDENSATE DRAIN TRAP LOCATION ALTERNATE UPFLOW 7 8...

Page 4: ...LOW and HORIZONTAL installations Cette fournaise est approuv e pour l installation HORIZONTALE et la circulation d air VERS LE HAUT et VERS LE BAS BOTTOM DESSOUS 0 3 0 0 TOP PLENUM DESSUS CHAMBRE D AI...

Page 5: ...Engineers ASHRAE 2001 Fundamentals Handbook Chapter 34 V ACOUSTICAL LINING AND FIBROUS GLASS DUCT US and CANADA current edition of SMACNA NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Du...

Page 6: ...attic application or over a finished ceiling NOTE In Canada installations shall be in accordance with current NSCNGPIC and or local codes I GENERAL Some assembly and modifications are required for fur...

Page 7: ...e Fig 6 These elbows must be cemented together and cemented to condensate trap drain connection NOTE Failure to use CPVC elbows may allow drain to kink and prevent draining f Connect larger diameter d...

Page 8: ...priate length cut and connect tube E Condensate Trap Field Drain Attachment Refer to Condensate Drain section for recommendations and procedures F Pressure Switch Tubing The LOWER collector box pressu...

Page 9: ...r box drain to condensate trap as shown in Fig 9 d Determine appropriate length and cut e Connect to condensate trap f Clamp tube to prevent any condensate leakage 2 Inducer Housing Drain Tube a Remov...

Page 10: ...bustion products being drawn in from appliances in the equipment room 4 Install condensate trap into left hand side casing hole by inserting tube connection stubs through casing hole and rotating unt...

Page 11: ...bel attached to High Pressure Switch 2 Use smaller diameter tube factory supplied in loose parts bag to extend tube disconnected in item 1 3 Route extended tube a Behind inducer housing b Between blow...

Page 12: ...o follow this warning could result in personal injury or death Casing hole filler cap must be installed in blower shelf hole when condensate trap is relocated to prevent com bustion products being dra...

Page 13: ...r recommenda tions and procedures F Construct a Working Platform Construct working platform where all required furnace clearances are met See Fig 3 and 11 CAUTION UNIT MAY NOT OPERATE Failure to follo...

Page 14: ...rature of the return air to the furnace is maintained between 55 F 13 C and 80 F 27 C with no evening setback or shutdown The use of the furnace while the structure is under construction is deemed to...

Page 15: ...n Table 1 and Fig 18 3 Construct plenum to dimensions specified in Table 1 and Fig 18 4 If downflow subbase KGASB is used install as shown in Fig 19 If Coil Assembly Part No CD5 or CK5 or Coil Box Par...

Page 16: ...C Coil Box 15 1 2 19 16 1 2 20 21 Upflow Applications 19 1 2 24 1 8 20 1 8 24 3 4 Downflow Applications on Non Combustible Flooring 19 3 8 19 20 19 5 8 Downflow Applications on Combustible Flooring Us...

Page 17: ...ain casing DOWNFLOW FURNACES Connect supply air duct to supply air opening on furnace The supply air duct attachment must ONLY be connected to furnace supply outlet or air conditioning coil casing whe...

Page 18: ...ble 2 to determine correct filter size for desired filter location Table 2 indicates filter size location and quantity shipped with this furnace See Fig 2 for location and size of bottom and side retu...

Page 19: ...for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections Use proper length of pipe to avoid stress on gas cont...

Page 20: ...een yellow wire routed to gas valve C terminal and burner box screw A 115 V Wiring Before proceeding with electrical connections make certain that voltage frequency and phase correspond to that specif...

Page 21: ...se ONLY a 3 amp fuse of identical size type The control will flash code 24 when fuse needs replacement Fig 27 Heating and Cooling Application Wiring Diagram 1 Stage Thermostat and Condensing Unit A990...

Page 22: ...hall be installed in accordance to these instructions A Removal of Existing Furnaces from Common Vent Systems When an existing Category I furnace is removed or replaced the original venting system may...

Page 23: ...EMITTING DIODE FOR STATUS CODES AMBER LGPS LOW GAS PRESSURE SWITCH SPST N O LPS LOW HEAT PRESSURE SWITCH SPST N O LS LIMIT SWITCH AUTO RESET SPST N C OL AUTO RESET INTERNAL MOTOR OVERLOAD TEMPERATURE...

Page 24: ...P SEC 1 SEC 2 PL1 NEUTRAL L2 1 EAC 2 BHT CLR BHI LOR PL3 1 BLWR COOL SPARE 1 SPARE 2 1 AMP 115 VAC EAC 1 PR 1 IDR HSIR IDM IHI LOR PL2 1 HSI HI LO STAT U S C O D E L E D HI HEAT LO HEAT L1 TABLE 5 APP...

Page 25: ...Standards Institute ANSI stan dards and American Society for Testing and Materials ASTM standards See Table 5 for approved materials for use in the U S A See Table 7 for maximum pipe lengths and Fig 3...

Page 26: ...erline extended above or below vent terminal of the furnace to a dryer or water heater vent or other appliance s direct vent intake or exhaust 12 30 cm 12 30 cm O Clearance from a plumbing vent stack...

Page 27: ...use this diameter for both combustion air and vent pipes 2 When installing vent systems of short pipe length use the smallest allowable pipe diameter Do not use pipe size greater than required or inco...

Page 28: ...move pipe for service of igniter or flame sensor COMBUSTION AIR INTAKE HOUSING PLUG FITTING The combustion air intake plug fitting must be installed in unused combustion air intake housing This fittin...

Page 29: ...st vent condensate disposal When this vent extension pipe is supplied it must be used to connect the field vent pipe to furnace inducer housing on ALL upflow and downflow applications NOTE See label o...

Page 30: ...2 in 2 in and 2 1 2 in diameter pipe systems when single penetration of wall or roof is desired 4 The 3 in concentric vent air termination kit is for 2 1 2 in 3 in and 4 in diameter pipe systems when...

Page 31: ...IMUM ALLOWABLE PIPE LENGTH FT CONTINUED ALTITUDE FT UNIT SIZE TERMINATION TYPE PIPE DIA IN NUMBER OF 90 ELBOWS 1 2 3 4 5 6 8001 to 9000 036060 2 Pipe or 2 in Concentric 1 1 2 11 6 NA NA NA NA 2 49 44...

Page 32: ...AIN 12 IN CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 90 VENT 12 IN SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COUPLING 12 MINIMUM OVERHANG...

Page 33: ...be damaged by or subjected to foreign objects such as stones balls etc e Termination kit should be positioned where vent vapors are not objectionable 2 Cut one 4 in diameter hole for 2 in kit or one 5...

Page 34: ...uld be taken when freezing ambient may freeze drain pipe and prohibit draining WARNING PERSONAL INJURY HAZARD Failure to follow this warning could result in property damage and personal injury or deat...

Page 35: ...m Separation A93056 COMBUSTION AIR VENT VENT A Fig 47 Sidewall Termination of More Than 12 in Dimension A is Touching or 2 In Maximum Separation A96130 COMBUSTION AIR COMBUSTION AIR VENT A Fig 45 Conc...

Page 36: ...inducer housing drain connection 3 Insert field supplied funnel into tube 4 Pour 1 quart of water into funnel tube Water should run through inducer housing overfill condensate trap and flow into open...

Page 37: ...ting mode when OFF in response to a call for heat See Fig 32 This furnace can operate as a 2 stage furnace with a single stage thermostat because furnace control CPU includes a programmed adaptive seq...

Page 38: ...h Single Speed Air Conditioner Fig 52B Two Stage Furnace with Two Speed Air Conditioner A00276 A00277 Fig 52C Two Stage Furnace with Single Speed Heat Pump Dual Fuel A00278 Fig 52D Two Stage Furnace w...

Page 39: ...Heat Pump A00281 Fig 52G Two Stage Thermostat With Two Stage Furnace and Two Speed Air Conditioner A00280 Fig 52F Dual Fuel Thermostat With Two Stage Furnace and Two Speed Heat Pump A00282 Fig 52H Sin...

Page 40: ...pplications 10 NO connection should be made to the furnace HUM terminal when using a Thermidistat 11 Optional connection If wire is connected dip switch No 1 on furnace control should be set in ON pos...

Page 41: ...3 7 1 6 45 3 8 1 6 44 3 2 1 4 44 3 4 1 4 44 3 5 1 5 1025 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 44 3 2 1 3 44 3 3 1 4 1050 45 3 3 1 4 45 3 4 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 1075 45 3 2 1 3 45 3 3 1 4 4...

Page 42: ...4 44 3 4 1 4 44 3 5 1 5 875 45 3 3 1 4 45 3 6 1 5 45 3 7 1 6 44 3 2 1 3 44 3 3 1 4 900 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 8 1 6 925 47 3 7 1 6 45 3 2 1 4 45 3 3 1 4 45 3 4 1 5 45 3 6 1 5...

Page 43: ...no Manifold Pressure Orifice no Manifold Pressure Orifice no Manifold Pressure Orifice no Manifold Pressure U S A Only 7001 to 8000 15 derate 625 43 3 8 1 6 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 42 3 6 1 5...

Page 44: ...cooling as long as the thermostat continues to call for cooling Subsequent selection is based on stored history of the thermostat cycle times The wall thermostat calls for cooling closing the R to G a...

Page 45: ...shut off for 24 seconds then come back on at LO HEAT speed When the W W1 input signal disappears the furnace control begins a normal inducer post purge period and the blower remains running at LO HEA...

Page 46: ...urner enclosure front REMOVED b Remove regulator seal caps that conceal adjustment screws for low and high heat gas valve pressure regula tors See Fig 53 c Move setup switch SW 1 on control center to...

Page 47: ...in low heat operation h Jumper R to W W1 i Let furnace run for 3 minutes in low heat operation j Measure time in sec for gas meter to complete 1 revolution Note reading k Refer to Table 11 for cubic f...

Page 48: ...SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect 115 v electrical power before changing speed tap To change blower motor speed selections for heating mod...

Page 49: ...blocked to permit normal air circulation By using this method to check limit control it can be established that limit is functioning properly and operates if there is a restricted return air duct or m...

Page 50: ...e Sloped To Furnace Pipe Insulation ________ Over Ceilings ________ Low Ambient Exposed Pipes Condensate Drain ________ Unit Level or Pitched Forward ________ Internal Tubing Connections Free of Kinks...

Page 51: ...51...

Page 52: ...2005 Bryant Heating Cooling Systems 7310 W Morris St Indianapolis IN 46231 52 Printed in U S A 352m607 Catalog No 5335 217...

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