3. Install casing hole filler cap (factory-supplied in loose parts
bag) into blower shelf hole where trap was removed.
WARNING:
CARBON MONOXIDE POISONING
HAZARD
Failure to follow this warning could result in personal
injury or death.
Casing hole filler cap must be installed in blower shelf
hole when condensate trap is relocated to prevent com-
bustion products being drawn in from appliances in the
equipment room.
4. Install condensate trap into left-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
5. Fill unused condensate trap casing holes with plastic filler
caps (factory-supplied in loose parts bag).
D.
Condensate Trap Tubing (Alternate Upflow
Orientation)
NOTE:
See Fig. 8 or tube routing label on main furnace door to
confirm location of these tubes.
1. Collector Box Drain Tube
Connect collector box drain tube (blue label) to condensate
trap.
NOTE:
On 17-1/2-in. wide furnaces ONLY, cut tube between
corrugated sections to prevent kinks.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to conden-
sate trap.
b. Use inducer housing drain extension tube (violet label
and factory-supplied in loose parts bag) to connect
LOWER inducer housing drain connection to conden-
sate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Connect relief port tube (green label) to condensate trap.
b. Extend this tube (if required) by splicing to small
diameter tube (factory-supplied in loose parts bag).
c. Determine appropriate length, cut, and connect tube.
E.
Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
F.
Pressure Switch Tubing
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch and should not require any
modification.
NOTE:
See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
G.
Upper Collector Box and Inducer Housing (Unused)
Drain Connections
UPPER COLLECTOR BOX DRAIN CONNECTION
Attached to the UPPER collector box drain connection is a
factory-installed corrugated, plugged tube (blue and white striped
label). This tube is plugged to prevent condensate leakage in this
application. Ensure this tube is plugged.
NOTE:
See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
UPPER INDUCER HOUSING DRAIN CONNECTION
Attached to the UPPER (unused) inducer housing drain connection
is a cap and clamp. This cap is used to prevent condensate leakage
in this application. Ensure this connection is capped.
NOTE:
See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
H.
Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
III.
DOWNFLOW APPLICATIONS
A downflow furnace application is where furnace blower is located
above combustion and controls section of furnace, and conditioned
air is discharged downwards.
A.
Condensate Trap Location
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2, 9, or 10.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2
and 10.)
4. Install casing hole filler cap (factory-supplied in loose parts
bag) into blower shelf hole where trap was removed.
WARNING:
CARBON MONOXIDE POISONING
HAZARD
Failure to follow this warning could result in personal
injury or death.
Casing hole filler cap must be installed in blower shelf
hole when condensate trap is relocated to prevent com-
bustion products being drawn in from appliances in the
equipment room.
5. Install condensate trap into left-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
6. Fill unused condensate trap casing holes with plastic filler
caps (factory-supplied in loose parts bag).
B.
Condensate Trap Tubing
NOTE:
See Fig. 9 or 10 or tube routing label on main furnace
door to check for proper connections.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector
box drain tube (blue and white striped label).
b. Install removed clamp and plug into UPPER collector
box drain tube (blue label) which was connected to
condensate trap.
c. Connect LOWER collector box drain connection to
condensate trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Connect LOWER collector box drain tube
(blue and white striped label) to condensate
trap. Tube does not need to be cut.
(b.) Clamp tube to prevent any condensate leakage.
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Summary of Contents for CONDENSING GAS FURNACE 355MAV
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