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VII.

GAS PIPING

Gas piping must be installed in accordance with national and local
codes. Refer to the current edition of the NFGC.

Canadian installations must be installed in accordance with NSC-
NGPIC and all authorities having jurisdiction.

Refer to Table 5 for recommended gas pipe sizing. Risers should
be used to connect to the furnace and to the meter.

CAUTION:

If a flexible connector is required or al-

lowed by the authority having jurisdiction, black iron
pipe shall be installed at the gas valve and extend a
minimum of 2 in. outside the furnace casing.

WARNING:

Use the proper length of pipes to avoid

stress on the gas control manifold. Failure to follow this
warning could result in a gas leak, causing fire, explosion,
personal injury, or death.

CAUTION:

Connect the gas pipe to the furnace using a

backup wrench to avoid damaging gas controls.

WARNING:

Never purge a line into a combustion

chamber. Never use matches, candles, flame, or other
sources of ignition to check for gas leakage. Use a
soap-and-water solution to check for gas leaks. Failure to
follow this warning could result in fire, explosion, per-
sonal injury, or death.

Joint compounds (pipe dope) should be applied sparingly and only
to the male threads of the joints. This pipe dope must be resistant
to the action of propane gas.
Install an accessible manual shut-off valve upstream of the furnace
gas controls and within 72 in. of the furnace. A 1/8-in. NPT
plugged tapping, accessible for test gage connection, must be
installed immediately upstream of the gas supply connection to the
furnace and downstream of the manual shut-off valve. Place a
ground joint union between the gas control manifold and the
manual shut-off.
Install a sediment trap in the riser leading to the furnace. The trap
can be installed by connecting a tee to the riser leading from the
furnace. Connect a capped nipple into the lower end of the tee. The
capped nipple should extend below the level of the gas controls.
(See Fig. 10.)
Piping should be pressure tested in accordance with local and
national plumbing and gas codes before the furnace has been
attached. If the pressure exceeds 0.5 psig (14-in. wc), the gas
supply pipe must be disconnected from the furnace and capped
before the pressure test. If the test pressure is equal to or less than
0.5 psig (14-in. wc), close the manual shut-off valve located on the
gas valve before the test. It is recommended that the ground joint
union be loosened before pressure testing.
After all connections have been made, purge the lines and check
for gas leakage with regulated gas supply pressure.

VIII.

ELECTRICAL CONNECTIONS

A.

115-v Wiring

Refer to the unit rating plate or Table 6 for equipment electrical
requirements. The control system requires an earth ground for
proper operation.

TABLE 4—FILTER RETAINER (IN.)

FURNACE CASING

WIDTH

FILTER SIZE AND

QUANTITY

D

14-3/16

(2) 14 X 20 X 1

14-3/8

17-1/2

(2) 14 X 20 X 1

13-3/8

21

(2) 16 X 20 X 1

11-5/8

24-1/2

(2) 16 X 20 X 1

10-1/4

Fig. 8—Horizontal Filter Arrangement

A82173

FIELD-SUPPLIED
FILTER RETAINERS

AIRFLOW

D

12

4

Fig. 9—Downflow Filter Arrangement

A88486

RETURN-AIR

PLENUM

AIRFLOW

ACCESS DOOR

INSTALLATION

POSITION

OF FILTERS

TABLE 5—MAXIMUM CAPACITY OF PIPE *

NOMINAL IRON

PIPE SIZE

(IN.)

INTERNAL

DIAMETER

(IN.)

LENGTH OF PIPE (FT)

10

20

30

40

50

1/2

0.622

175

120

97

82

73

3/4

0.824

360

250

200

170

151

1

1.049

680

465

375

320

285

1-1/4

1.380

1400

950

770

660

580

1-1/2

1.610

2100

1460

1180

990

900

* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a
pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas). Ref: Table
10-2 NFPA 54/ANSI Z223.1-1992.

—7—

Summary of Contents for GAS-FIRED INDUCED-COMBUSTION FURNACES 373LAV

Page 1: ...safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA No 54 1992 ANSI Z223 1 1992 In Canada refer to the current edition of the National Standard of...

Page 2: ...during the procedure These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace the control and the person at the same electro static potential 1 Disc...

Page 3: ...n fire electrical shock or other conditions which may cause personal injury loss of life or property damage Consult a qualified installer service agency local gas supplier or your distributor or branc...

Page 4: ...an equal or greater amount of air is supplied to the room B Confined Space A confined space has volume less than 50 cu ft per 1000 Btuh of the total input ratings of all appliances installed in that...

Page 5: ...OUTDOORS 1 SQ IN PER 4000 BTUH RETURN AIR VENT THROUGH ROOF CATEGORY I D B A C E 1 SQ IN PER 4000 BTUH DUCT TO OUTDOORS SUPPLY AIR 1 SQ IN PER 2000 BTUH DUCTS TO OUTSIDE 12 MAX 12 MAX CONFINED SPACE 1...

Page 6: ...red length 1 X 3 8 in flat washer 3 8 in lockwasher and 3 8 in nut Dimples are provided for hole locations See Fig 1 Since horizontal crawlspace installation is very similar to the attic installation...

Page 7: ...ent trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leading from the furnace Connect a capped nipple into the lower end of the tee The capped nipple...

Page 8: ...nergized with 115v 1 5 amp maximum during blower motor operation 2 Humidifier HUM Quick connect terminal HUM and screw terminal Com are provided for 24 v humidifier connection The terminals are energi...

Page 9: ...FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT TWO WIRE FURNACE R G C W C R G Y GND GND FIELD 24 VOLT WIRING FIELD 115 208 230 460 VOLT WIRING FACTORY 24 VOLT WIRING FACTORY 115 VOLT WIRING 208 230...

Page 10: ...satisfied R G and R Y circuits are broken Furnace blower and EAC continue operating on cooling speed for an additional 90 sec 3 Continuous blower mode NOTE EAC 1 terminal is energized with 115v whene...

Page 11: ...ESSURE SWITCH SPST N O TEST TWIN COMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD...

Page 12: ...Specific gravity 0 58 Therefore Orifice No 44 Manifold pressure 3 6 in wc The furnace is shipped with No 43 orifices Therefore in this example all main burner orifices must be changed and the manifold...

Page 13: ...9 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 38 39 3 6 3 2 3 4 40 38 39 3 8 3 3 3 5 38 39 3 4 3 6 38 39 3 4 3 7 890 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3...

Page 14: ...nd operates if there is a motor failure TABLE 8 GAS RATE CU FT HR SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft...

Page 15: ...n properly and correct condition e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power to furnace 4 Check auxiliary limits when used a Turn off...

Page 16: ...ing popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that r...

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