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Fig. 13—Service Label

A96213

SERVICE

11 NO PREVIOUS CODE - Stored status codes are erased when power (115V or 24V)

to control is interrupted or 48 hours after each fault is cleared.

12 BLOWER ON AFTER POWER UP (115V or 24V) - Blower runs for 90 seconds,

if unit is powered up during a call for heat (R-W closed).

13 LIMIT OR FLAME ROLL-OUT SWITCH LOCKOUT - Auto reset after three hours.

For flame roll-out switch or fuse link, refer to #33.

14 IGNITION LOCKOUT - Control will auto-reset after three hours. Refer to #34.
21 GAS HEATING  LOCKOUT - Control will NOT auto reset.

Check for:

- Stuck gas valve relay on control or miswire to gas valve circuit.

22 ABNORMAL FLAME-PROVING SIGNAL - Flame is proved while gas valve is

de-energized. Inducer will run until fault is cleared.  Check for:
- Stuck-open gas valve or leaky gas valve.

23 PRESSURE SWITCH DID NOT OPEN  Check for:

- Obstructed pressure tubing.

- Defective pressure switch

(stuck closed).

24 SECONDARY VOLTAGE FUSE IS OPEN

Check for:

- Short circuit in secondary voltage (24V) wiring.

31 PRESSURE, DRAFT SAFEGUARD, OR AUXILIARY-LIMIT (when used) SWITCH

DID NOT CLOSE OR REOPENED If open longer than five minutes, inducer shuts
off for 15 minutes before retry.  Check for:
- Proper vent sizing and condensate pitch.

- Inadequate Combustion air supply.

- Vent restriction or high winds.

- Low inducer voltage.

- Defective inducer motor or start capacitor.

- Disconnected or obstructed

pressure tubing.

- Defective pressure switch or connections. If it opens after trial for ignition period,

blower will come on for 90 second recycle delay.

33 LIMIT OR FLAME ROLL-OUT SWITCH IS OPEN - If open longer than three

minutes,code changes to #13.  Check for:
- Defective blower motor or start capacitor.

- Dirty filter or restricted duct system.

- Loose blower wheel.

- Defective switch or connections.

- Inadequate Combustion air supply Flame Roll-out Switch or fuse link.
- Open Flame Roll-out switch,or fuse link. Manual reset or replace.

34 IGNITION PROVING FAILURE - Control will try three more times before a lockout

#14 occurs. If flame signal lost after trial for ignition period, blower will
come on for 90 second recycle delay.  Check for:
- Oxide buildup on flame sensor (clean with fine sandpaper).
- Proper flame sense microamps (.5 microamps D.C. minimum).
- Gas valve turned off.    - Manual shut-off valve. - Low inlet gas pressure.
- Green wire MUST be connected to furnace sheet metal.
- Inadequate flame carryover or rough ignition.

COMPONENT TEST

To initiate the component test sequence,shut OFF the room thermostat or disconnect the
"R" thermostat lead. Briefly short the TEST terminal to the ’C’ terminal. Status LED will
flash code and then turn ON the inducer motor. The inducer motor will run for the entire
component test. The hot surface ignitor, blower motor-heat speed, and blower motor-
cool speed will be turned ON for 10-15 seconds each.

G

R

Y

W

C

HUM

TEST

STATUS

320615-102 REV. F

CONTINUOUS OFF -

Check for 115VAC at L1 and L2, and 24VAC at
SEC-1 and SEC-2.

CONTINUOUS ON -

Control has 24V power.

RAPID FLASHING -

Line voltage (115V) polarity reversed. If twinned, refer to
twinning kit instructions.

LED CODE

EACH OF THE FOLLOWING STATUS CODES IS A TWO DIGIT NUMBER WITH THE
FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE
SECOND DIGIT BY THE NUMBER OF LONG FLASHES.

1

2

3

4

5

6

7

8

9

STATUS

—11—

Summary of Contents for GB1AAV

Page 1: ...en working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In...

Page 2: ...ouch ungrounded objects recharge your body with static electricity firmly touch furnace again before touching control or wires 5 Use this procedure for installed and uninstalled ungrounded furnaces 6...

Page 3: ...th sides of the furnace d Slide filter s out e Replace filter if torn or disposable type If furnace is equipped with permanent washable filters Clean filters with tap water Spray water through filter...

Page 4: ...6 Model GB1AAV Upflow A92063 C OM 24V HUM G R Y W DRAFT SAFEGUARD SWITCH FLUE COLLECTOR BOX MOUNTING SCREWS RELIEF BOX CONTROL BOARD FILTER RETAINER WASHABLE FILTER Fig 7 Model GB3AAV Downflow A92064...

Page 5: ...on blower wheel blades The blower wheel should not be dropped or bent as balance will be affected 14 Reinstall blower wheel by reversing items 12 a through c Be sure wheel is positioned for proper rot...

Page 6: ...h heat exchanger cell 1 Attach variable speed reversible drill to end of steel spring cable end opposite brush 2 Insert brush end of cable into upper opening of cell and slowly rotate with drill DO NO...

Page 7: ...d for proper operation of the control board and flame sensing electrode The 24 v circuit contains an automotive type 3 amp fuse located on the control board See Fig 11 Any direct shorts of the 24 v wi...

Page 8: ...on thermostat connection block See Fig 11 NOTE If TEST to Com terminals are jumpered longer than 2 sec LED will flash rapidly and retrieval request will be ignored e Component Test will function as de...

Page 9: ...IGHT HARNESS CONNECTOR 24 V TRANSFORMER SEC 2 SPARE 1 SPARE 2 EAC 1 EAC ELECTRONIC AIR CLEANER TERMINALS 115 VAC 1 5 AMP MAX EAC 2 115 VAC L2 NEUTRAL CONNECTION 24 V THERMOSTAT TERMINALS BLOWER SPEED...

Page 10: ...MPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIEL...

Page 11: ...lay 33 LIMIT OR FLAME ROLL OUT SWITCH IS OPEN If open longer than three minutes code changes to 13 Check for Defective blower motor or start capacitor Dirty filter or restricted duct system Loose blow...

Page 12: ...tatus code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes Once status code is determined the cont...

Page 13: ...ault is cleared Check for Stuck open gas valve solenoid or leak Defective control board 23 PRESSURE SWITCH WILL NOT OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch...

Page 14: ...t theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in o...

Page 15: ...15...

Page 16: ...1996 CAC BDP P O Box 70 Indianapolis IN 46206 sggb1a09 16 Book Tab 1 6a 4 8a Catalog No 92 33GB 1A23...

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