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X.

START-UP

CAUTION:

To prevent compressor damage or personal

injury, observe the following:
• Do not overcharge system with refrigerant.
• Do not operate unit in a vacuum or at negative pressure.
• Do not disable low-pressure switch.

CAUTION:

To prevent personal injury wear safety

glasses, protective clothing, and gloves when handling
refrigerant and observe the following:
• Back seating service valves are not equipped with
Schrader valves. Fully back seat (counter clockwise)
valve stem before removing gage port cap.

CAUTION:

Do not vent refrigerant to atmosphere. Re-

cover during system repair or final unit disposal.

Follow these steps to properly start up the system:

1. The outdoor unit is equipped with a crankcase heater which

operates when the compressor is off. Energize crankcase
heater 24 hr. before starting unit. To energize heater only,
set indoor thermostat to OFF position and close power
disconnect to unit.

NOTE:

Starting the compressor without a minimum of 12 hours

of crankcase heat prior to initial start-up may result in compressor
chattering noise and possible damage to the compressor.

2. Fully back seat (open) liquid and vapor tube service valves.

3. Unit is shipped with valve stem(s) front seated and caps

installed. Replace stem caps after system is opened to
refrigerant flow (back seated). Replace caps finger tight and
tighten additional 1/12 turn (20 ft-lb torque) with wrench.

4. Close electrical disconnects to energize system.
5. Set room thermostat at desired temperature. Be sure set

point is below indoor ambient and is set low enough to
energize desired speed.

NOTE:

Bryant electronic thermostats are equipped with a 15

minute staging timer. This timer prevents the two-speed system
from operating at high speed until unit has been operating in low
speed for 15 minutes unless there is at least a 5°F difference
between room temperature and thermostat set point. To force high
speed (after a minimum of 2 minutes in low speed), adjust the set
point at least 5° below room ambient.

6. Set room thermostat to COOL and fan control to AUTO or

ON as desired. Wait for appropriate time delay(s) and 2
minute minimum low-speed run time. Operate unit for 15
minutes. Check refrigerant charge.

NOTE:

If unit has not operated within the past 12 hours or

following a unit power-up, upon the next thermostat high- or
low-speed demand, unit operates for a minimum of 5 minutes in
high speed.

XI.

CHECK CHARGE

WARNING:

Service valve gage ports are not equipped

with Schrader valves. To prevent personal injury, make
sure gage manifold is connected to the valve gage ports
before moving valves off fully back seated position. Wear
safety glasses and gloves when handling refrigerant.

A.

COOLING ONLY PROCEDURE

1. Operate unit a minimum of 15 minutes before checking

charge.

2. Measure liquid service valve pressure by attaching an

accurate gage to service port.

3. Measure liquid line temperature by attaching an accurate

thermistor type or electronic thermometer to liquid line near
outdoor coil.

4. Refer to Table 4 for required subcooling temperature.
5. Refer to Table 3. Find the point where required subcooling

temperature intersects measured liquid service valve pres-
sure.

6. To obtain required subcooling temperature at a specific

liquid line pressure, add refrigerant if liquid line tempera-
ture is higher than indicated or reclaim refrigerant if
temperature is lower. Allow a tolerance of ± 3°F.

B.

UNIT CHARGE

Factory charge and charging method are shown on pink charging
label. Puron® refrigerant cylinders contain a dip tube which
allows liquid refrigerant to flow from cylinder in upright
position. 
Charge Puron units with cylinder in upright position and
a commercial type metering device in manifold hose. Charge
refrigerant into suction line.

NOTE:

Unit is to be charged in high capacity only. Charging in

low capacity may cause compressor chattering and possible
damage to the compressor.

TABLE 3—REQUIRED LIQUID-LINE TEMPERATURE (°F)

LIQUID

PRESSURE AT

SERVICE VALVE

(PSIG)

REQUIRED SUBCOOLING

TEMPERATURE

(°F)

8

10

12

14

16

18

189

58

56

54

52

50

48

195

60

58

56

54

52

50

202

62

60

58

56

54

52

208

64

62

60

58

56

54

215

66

64

62

60

58

56

222

68

66

64

62

60

58

229

70

68

66

64

62

60

236

72

70

68

66

64

62

243

74

72

70

68

66

64

251

76

74

72

70

68

66

259

78

76

74

72

70

68

266

80

78

76

74

72

70

274

82

80

78

76

74

72

283

84

82

80

78

76

74

291

86

84

82

80

78

76

299

88

86

84

82

80

78

308

90

88

86

84

82

80

317

92

90

88

86

84

82

326

94

92

90

88

86

84

335

96

94

92

90

88

86

345

98

96

94

92

90

88

354

100

98

96

94

92

90

364

102

100

98

96

94

92

374

104

102

100

98

96

94

384

106

104

102

100

98

96

395

108

106

104

102

100

98

406

110

108

106

104

102

100

416

112

110

108

106

104

102

427

114

112

110

108

106

104

439

116

114

112

110

108

106

450

118

116

114

112

110

108

462

120

118

116

114

112

110

474

122

120

118

116

114

112

486

124

122

120

118

116

114

499

126

124

122

120

118

116

511

128

126

124

122

120

118

—11—

Summary of Contents for PURON PLUS 598B

Page 1: ...an cause personal injury or death CAUTION Puron R 410A systems operate at higher pressures than standard R 22 systems Be certain that service equipment is rated for Puron Some R 22 service equipment may not be acceptable Check with your distributor INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Lo...

Page 2: ...1 side of unit and 12 in on all remaining sides must be maintained Maintain a distance of 24 in between units Position so water snow or ice from roof or eaves cannot fall directly on unit IV OPERATING AMBIENTS The minimum outdoor operating ambient in cooling mode is 55 F and the maximum outdoor operating ambient in cooling mode is 125 F V INSTALL TXV Puron fan coils and furnace coils come factory ...

Page 3: ...barrier as necessary to prevent damage to drain pan IMPORTANT Route the equalizer tube of approved Puron TXV through suction line connection opening in fitting panel prior to replacing fitting panel around tubing 8 Install TXV with 3 8 in copper tubing through small hole in service panel See Fig 5A To avoid damage to tubing or valve use wrench and backup wrench to attach TXV to distributor 9 Reins...

Page 4: ...ctions using industry accepted methods and materials Do not use soft solder materials which melt below 800 F Consult local code requirements Refrigerant tubing and indoor coil are now ready for leak testing This check should include all field and factory joints IMPORTANT Check factory tubing on both indoor and outdoor unit to ensure tubes are not rubbing against each other or any sheet metal Pay c...

Page 5: ...it cabinet must have as uninter rupted or unbroken ground to minimize personal injury if an electrical fault should occur The ground may consist of electrical wire or metal conduit when installed in accordance with existing electrical codes Failure to follow this warning can result in an electric shock fire or death B CONNECT GROUND AND POWER WIRES Connect ground wire to ground connection in contr...

Page 6: ...ed the system operates on high speed compressor and low speed airflow until humidistat closes Fig 11 shows the wiring with a Bryant Thermidistat which controls temperature and hu midity level without the need for an additional humidistat and relay IX MAKE AIRFLOW SELECTIONS A AIRFLOW SELECTION FOR 315AAV 355MAV FUR NACES The 315AAV 355MAV Non Condensing Variable Speed Fur naces provide high and lo...

Page 7: ...SOR CONNECTION Y Y2 HUMIDIFIER 24 VAC OUTDOOR SENSOR See notes 1 2 3 6 and 8 A01497 O W2 W W1 Y1 W2 G R THERMIDISTAT CONTROL MODEL RH TWO STAGE FURNACE WITH PSC BLOWER MOTOR TWO SPEED AIR CONDITIONER W W1 G Y Y2 C Y2 R Y1 C DHUM HUM B S1 S2 W2 R C HEAT STAGE 1 COOL STAGE 1 COOL STAGE 2 HEAT STAGE 2 FAN 24 VAC HOT 24 VAC COMM N A HUMIDIFY N A OUTDOOR SENSOR CONNECTION Y Y2 HUMIDIFIER 24 VAC OUTDOOR...

Page 8: ... 10 A01503 O W2 W W1 Y1 W2 G R NON PROGRAMMABLE THERMOSTAT MODEL 2S FURNACE BOARD AFS BOARD TWO SPEED AIR CONDITIONER VARIABLE SPEED 80 NON CONDENSING FURNACE W W1 G Y Y2 C Y2 Y1 C B S1 S2 R W2 O Y1 R COM HUM PL9 10 DEHUM HEAT STAGE 1 COOL STAGE 2 COOL STAGE 1 HEAT STAGE 2 FAN 24 VAC HOT 24 VAC COM N A OUTDOOR SENSOR CONNECTIONS Y Y2 See note 1 2 3 4 and 10 A01504 O W2 W W1 Y1 W2 G R PROGRAMMABLE ...

Page 9: ... W W1 G Y Y2 C Y2 R Y1 C B S1 S2 W2 R C HEAT STAGE 1 COOL STAGE 1 COOL STAGE 2 HEAT STAGE 2 FAN 24 VAC HOT 24 VAC COMM N A OUTDOOR SENSOR CONNECTION Y Y2 HUM DEHUM DE JUMPER See notes 1 2 3 and 5 A01507 Fig 11 Typical 24V Wiring Diagram Cont O W2 W W1 Y1 W2 G R W2 W1 THERMIDISTAT CONTROL MODEL RH FK4C FV4A OR 40FK FAN COIL TWO SPEED AIR CONDITIONER Y1 G C Y2 R Y1 C DHUM HUM B S1 S2 Y Y2 R O C DH H...

Page 10: ... THERMIDISTAT DIP SWITCH NO 2 SHOULD BE SET IN THE ON POSITION FOR DUAL CAPACITY COMPRESSOR OPERATION 9 TO ACTIVATE DEHUMIDIFY FUNCTION ON FK4 OR FV4 REMOVE J1 JUMPER AT FAN COIL CONTROL BOARD 10 AS AN OPTION LOCK FURNACE INTO LOW FIRE OPERATION AND LET O W2 CONTROL HIGH FIRE OPERATION REFER TO FURNACE INSTALLATION INSTRUCTIONS FOR PROPER SETUP 11 TO ACTIVATE DEHUMIDIFY FEATURE ON CURRENT STYLE VA...

Page 11: ... minimum of 5 minutes in high speed XI CHECK CHARGE WARNING Service valve gage ports are not equipped with Schrader valves To prevent personal injury make sure gage manifold is connected to the valve gage ports before moving valves off fully back seated position Wear safety glasses and gloves when handling refrigerant A COOLING ONLY PROCEDURE 1 Operate unit a minimum of 15 minutes before checking ...

Page 12: ...ntric with the rotating crankshaft and both compress refriger ant When the compressor operates in low capacity the motor reverses direction rotates counterclockwise The lower piston becomes idle and the upper piston compresses refrigerant The start and run windings are reversed F CRANKCASE HEATER OPERATION The two speed control energizes crankcase heater during unit off cycle G OUTDOOR FAN MOTOR O...

Page 13: ... attached to motor windings COMPRESSOR CONTROL CONTACTORS Low and high capacity contactor coils are 24 volts The electronic control board controls the operation of the low speed C L and the high speed C H contactors K TEMPERATURE THERMISTORS Thermistors are electronic devices which sense temperature As the temperature increases the resistance decreases Thermistors are used to sense outdoor ambient...

Page 14: ... tion and periodic maintenance requirements outlined in manual 4 Fill out Dealer Installation Checklist and place in customer file CARE AND MAINTENANCE For continuing high performance and to minimize possible equip ment failure periodic maintenance must be performed on this equipment Frequency of maintenance may vary depending upon geographic areas such as coastal applications Fig 14 View from Top...

Page 15: ... YEL BLK BLK BLK CL 11 21 H C START COMP RELAY BRN CAP L2 L1 EQUIP GND DUAL CAPACITY A B C D BLU BRN BRN BLK YEL BRN BLK C O W Y2 Y1 R 1 RVS SEV HP AC C C VH L 2 ODF CCH VC 1 2 3 4 5 PL1 1 2 PL2 PL5 1 2 3 1 2 1 2 4 5 YEL BLU BLU BRN BRN 1 2 YEL 5 BRN BLU START CAP NOTE 11 208 230 1 60 POWERSUPPLY COMM STATUS FORCED DEFROST TIME MIN DEFROST BLK PL4 PL3 YEL RED LPS HPS OAT OCT COMP YEL R S C BLU BLU...

Page 16: ... C D BLU BRN BLK YEL BRN BLK C O W Y2 Y1 R 1 RVS SE V HP AC C C VH L 2 ODF CCH VC 1 2 3 4 5 PL1 1 2 PL2 1 2 3 1 2 1 2 4 5 YEL BLU BLK BRN BRN 1 2 YEL 5 BRN BLU START CAP CL 11 21 208 230 1 60 POWERSUPPLY COMM STATUS FORCED DEFROST TIME MIN DEFROST PL5 PL4 PL3 BLU YEL BRN YEL RED BLK BLK LPS HPS OAT OCT COMP YEL R S C NOTE 11 BLU BLU BL U 2003 Bryant Heating Cooling Systems 7310 W Morris St Indiana...

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