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NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since the last issue.

Index

Page

SAFETY CONSIDERATIONS .....................................................1
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE........................................................................1-2
Dimensional Drawing ..............................................................2
Clearances From Combustible Materials .................................3

INTRODUCTION.......................................................................2-3
LOCATION ..................................................................................4

General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4

AIR FOR COMBUSTION AND VENTILATION ......................4

Unconfined Space .....................................................................4
Confined Space......................................................................4-5

AIR DUCTS................................................................................5-6

General Requirements ...........................................................5-6
Ductwork Acoustical Treatment...............................................6
Supply-Air Connections............................................................6
Return-Air Connections ............................................................6

FILTER ARRANGEMENT...........................................................6
LEVELING LEGS (IF REQUIRED) ............................................6
GAS PIPING...............................................................................6-8
ELECTRICAL CONNECTIONS...............................................8-9

115-v Wiring..........................................................................8-9
24-v Wiring...............................................................................9
Accessories................................................................................9

VENTING ......................................................................................9
START-UP, ADJUSTMENT, AND SAFETY CHECK .........9-16

General.................................................................................9-10
Sequence Of Operation...........................................................10
Heating Mode..........................................................................10
Cooling Mode .........................................................................10
Continuous Blower Mode.......................................................10
Heat Pump Mode ....................................................................10
Start-Up Procedures...........................................................10-12
Adjustments .......................................................................12-16
Set Gas Input Rate ............................................................12-15
Set Temperature Rise..............................................................15
Set Thermostat Heat Anticipator ......................................15-16
Check Safety Controls ............................................................16
Checklist..................................................................................16

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1996/ANSI Z223.1-1996 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B. In Canada, refer to the current edition of the
National Standard of Canada CAN/CGA-B149.1- and .2-M95
Natural Gas and Propane Installation Codes (NSCNGPIC). Wear
safety glasses and work gloves. Have fire extinguisher available
during start-up and adjustment procedures and service calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE

CAUTION:

Electrostatic discharge can affect electronic

components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the
furnace, the control, and the person at the same electro-
static potential.

®

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CANADIAN   GAS   ASSOCIATION

A PP R O VED

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REGISTERED QUALITY SYSTEM

installation, start-up,
and operating instructions

UPFLOW GAS-FIRED
INDUCED-COMBUSTION FURNACES

Cancels:

II 383K-35-10

II 383K-35-11

9-98

383KAV

Series G

—1—

Summary of Contents for Series G 383KAV

Page 1: ...PA 90B In Canada refer to the current edition of the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas and Propane Installation Codes NSCNGPIC Wear safety glasses and work gloves Have f...

Page 2: ...LB 024045 14 3 16 12 9 16 12 11 16 4 122 036045 14 3 16 12 9 16 12 11 16 4 124 024070 14 3 16 12 9 16 12 11 16 4 132 036070 14 3 16 12 9 16 12 11 16 4 134 042091 17 1 2 15 7 8 16 4 150 048091 21 19 3...

Page 3: ...oper installation or misapplication of the furnace can require excessive servicing or cause prema ture component failure This furnace is designed for a minimum continuous return air temperature of 60...

Page 4: ...on must not be contami nated by halogen compounds which include fluoride chloride bromide and iodide These elements are found in aerosol sprays detergents bleaches cleaning solvents salts air freshene...

Page 5: ...y connect The minimum dimension of ducts must not be less than 3 in See Fig 4 WARNING Do not install the furnace on its back or sides Safety control operation will be adversely affected Never connect...

Page 6: ...ble 3 indicates filter size location and quantity shipped with the furnace For bottom air return applications filter may need to be cut to fit some furnace casing widths A bottom closure panel is fact...

Page 7: ...istant to the action of propane gas An accessible manual shutoff valve MUST be installed upstream of the furnace gas controls and within 72 in of the furnace A 1 8 in NPT plugged tapping accessible fo...

Page 8: ...024045 115 60 1 127 104 6 0 14 47 15 036045 115 60 1 127 104 8 3 14 34 15 024070 115 60 1 127 104 5 9 14 47 15 036070 115 60 1 127 104 8 7 14 32 15 042091 115 60 1 127 104 9 0 14 31 15 048091 115 60...

Page 9: ...automotive type 3 amp fuse located on the main control board Any direct shorts during installation service or maintenance could cause this fuse to blow If fuse replacement is required use ONLY a 3 am...

Page 10: ...nic air cleaner are energized g Blower off delay When thermostat is satisfied circuit between R W is broken de energizing gas valve stop ping gas flow to burners The blower motor and EAC remain energi...

Page 11: ...RING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 NEUTRAL L1 BLWR HI LO TO 115VAC FIELD DISCONNECT...

Page 12: ...ion to find orifice size and manifold pressure settings for proper operation EXAMPLE 0 2000 ft altitude Heating value 1025 Btu cu ft Specific gravity 0 62 Therefore Orifice No 43 Manifold pressure 3 3...

Page 13: ...43 3 4 Canada 925 43 2 9 43 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 4...

Page 14: ...8 43 2 9 43 3 0 43 3 1 750 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 4...

Page 15: ...RCENT PER 1000 FT ABOVE SEA LEVEL ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold P...

Page 16: ...h 3 Check pressure switch This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove control door and disconnect inducer motor lead wires from wire harness c Turn...

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