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I.

LOCATION

A.

General

CAUTION:

Do not install furnace in a corrosive or

contaminated atmosphere. Make sure all combustion and
circulating air requirements are met, in addition to all
local codes and ordinances.

CAUTION:

Do not use this furnace during construction

when adhesives, sealers, and/or new carpets are being
installed. If the furnace is required during construction,
use clean outside air for combustion and ventilation.
Compounds of chlorine and fluorine when burned with
combustion air form acids which cause corrosion of the
heat exchangers and metal vent system. Some of these
compounds are found in paneling and dry wall adhesives,
paints, thinners, masonry cleaning materials, and many
other solvents commonly used in the construction pro-
cess.
Excessive exposure to contaminated combustion air will
result in safety and performance related problems.

This furnace must be installed so the electrical components are
protected from water. This furnace shall not be installed directly on
carpeting, tile, or any combustible material other than wood
flooring.

Locate furnace as close to the chimney/vent and as near the center
of the air distribution system as possible. The furnace should be
installed as level as possible.

Provide ample space for servicing and cleaning. Always comply
with the minimum fire protection clearances shown on the unit
rating plate.

B.

Location Relative to Cooling Equipment

The cooling coil must be installed parallel with or on the
downstream side of the unit to avoid condensation in the heat
exchangers. When installed parallel with a furnace, dampers or
other means used to control the flow of air must prevent chilled air
from entering the unit. If the dampers are manually operated, they
must be equipped with means to prevent operation of either unit
unless the damper is in the full-heat or full-cool position.

C.

Hazardous Locations

When the furnace is installed in a residential garage, it must be
installed so that the burners and ignition source are located at least
18 in. above the floor. The furnace should be protected from
physical damage by vehicles. When a furnace is installed in public
garages, airplane hangars, or other buildings having hazardous
atmospheres, the unit must be installed in accordance with the
recommended good practice requirements of the National Fire
Protection Association, Inc.

II.

AIR FOR COMBUSTION AND VENTILATION

Provisions for adequate combustion and ventilation air must be
provided in accordance with Section 5.3 of the NFGC, Air for
Combustion and Ventilation, or applicable provisions of the local
building codes.

Canadian installations must be installed in accordance with NSC-
NGPIC and all authorities having jurisdiction.

CAUTION:

Air for combustion must not be contami-

nated by halogen compounds, which include fluoride,
chloride, bromide, and iodide. These elements are found
in aerosol sprays, detergents, bleaches, cleaning solvents,
salts, air fresheners, and other household products.

All fuel-burning equipment must be supplied with air for combus-
tion of the fuel. Sufficient air MUST be provided to ensure there
will not be a negative pressure in the equipment room or space. In
addition, a positive seal MUST be made between the furnace
cabinet and the return-air duct to prevent pulling air from the
burner area and blocked vent safeguard opening.

CAUTION:

The operation of exhaust fans, kitchen ven-

tilation fans, clothes dryers, or fireplaces could create a
NEGATIVE PRESSURE CONDITION at the furnace.
Make-up air MUST BE PROVIDED for the ventilation
devices, in addition to that required by the furnace.

The requirements for combustion and ventilation air depend upon
whether the furnace is located in an unconfined or confined space.

A.

Unconfined Space

An unconfined space must have at least 50 cubic ft for each 1000
Btuh of input for all the appliances (such as furnaces, clothes
dryer, water heaters, etc.) in the space.

If the unconfined space is of unusually tight construction, air for
combustion and ventilation MUST come from either the outdoors
or spaces freely communicating with the outdoors. Combustion
and ventilation openings must be sized the same as for a confined
space as defined below. Return air must not be taken from the
room unless an equal or greater amount of air is supplied to the
room.

B.

Confined Space

A confined space is defined as a space whose volume is less than
50 cu ft per 1000 Btuh of total input ratings of all appliances
installed in that space. A confined space MUST have provisions
for supplying air for combustion, ventilation, and dilution of flue
gases using 1 of the following methods. (See Fig. 4 and Table 2.)

NOTE:

In determining free area of an opening, the blocking

effect of louvers, grilles, and screens must be considered. If free
area of louver or grille design is unknown, assume that wood
louvers have a 20 percent free area and metal louvers or grilles
have a 60 percent free area. Screens, when used, must not be
smaller than 1/4-in. mesh. Louvers and grilles must be constructed
so they cannot be closed.
The size of the openings depends upon whether air comes from
outside of the structure or an unconfined space inside the structure.

1. All air from inside the structure requires 2 openings (for

structures not usually tight):
a. Each opening MUST have at least 1 sq in. of free area

per 1000 Btuh of total input for all equipment within the
confined space, but not less than 100 sq in. per opening.
(See Fig. 4 and Table 2.) The minimum dimension of air
openings shall not be less than 3 in.

For Example:

383KAV FURNACE

INPUT BTUH

MINIMUM SQ FT WITH

7-1/2 FT CEILING

44,000

293

66,000

440

88,000

587

110,000

733

132,000

880

154,000

1026

—4—

Summary of Contents for Series G 383KAV

Page 1: ...PA 90B In Canada refer to the current edition of the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas and Propane Installation Codes NSCNGPIC Wear safety glasses and work gloves Have f...

Page 2: ...LB 024045 14 3 16 12 9 16 12 11 16 4 122 036045 14 3 16 12 9 16 12 11 16 4 124 024070 14 3 16 12 9 16 12 11 16 4 132 036070 14 3 16 12 9 16 12 11 16 4 134 042091 17 1 2 15 7 8 16 4 150 048091 21 19 3...

Page 3: ...oper installation or misapplication of the furnace can require excessive servicing or cause prema ture component failure This furnace is designed for a minimum continuous return air temperature of 60...

Page 4: ...on must not be contami nated by halogen compounds which include fluoride chloride bromide and iodide These elements are found in aerosol sprays detergents bleaches cleaning solvents salts air freshene...

Page 5: ...y connect The minimum dimension of ducts must not be less than 3 in See Fig 4 WARNING Do not install the furnace on its back or sides Safety control operation will be adversely affected Never connect...

Page 6: ...ble 3 indicates filter size location and quantity shipped with the furnace For bottom air return applications filter may need to be cut to fit some furnace casing widths A bottom closure panel is fact...

Page 7: ...istant to the action of propane gas An accessible manual shutoff valve MUST be installed upstream of the furnace gas controls and within 72 in of the furnace A 1 8 in NPT plugged tapping accessible fo...

Page 8: ...024045 115 60 1 127 104 6 0 14 47 15 036045 115 60 1 127 104 8 3 14 34 15 024070 115 60 1 127 104 5 9 14 47 15 036070 115 60 1 127 104 8 7 14 32 15 042091 115 60 1 127 104 9 0 14 31 15 048091 115 60...

Page 9: ...automotive type 3 amp fuse located on the main control board Any direct shorts during installation service or maintenance could cause this fuse to blow If fuse replacement is required use ONLY a 3 am...

Page 10: ...nic air cleaner are energized g Blower off delay When thermostat is satisfied circuit between R W is broken de energizing gas valve stop ping gas flow to burners The blower motor and EAC remain energi...

Page 11: ...RING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 NEUTRAL L1 BLWR HI LO TO 115VAC FIELD DISCONNECT...

Page 12: ...ion to find orifice size and manifold pressure settings for proper operation EXAMPLE 0 2000 ft altitude Heating value 1025 Btu cu ft Specific gravity 0 62 Therefore Orifice No 43 Manifold pressure 3 3...

Page 13: ...43 3 4 Canada 925 43 2 9 43 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 4...

Page 14: ...8 43 2 9 43 3 0 43 3 1 750 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 4...

Page 15: ...RCENT PER 1000 FT ABOVE SEA LEVEL ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold P...

Page 16: ...h 3 Check pressure switch This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove control door and disconnect inducer motor lead wires from wire harness c Turn...

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