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TABLE OF CONTENTS

Page

SAFETY CONSIDERATIONS...................................................1
INSTALLATION CONSIDERATIONS....................................1
INTRODUCTION ........................................................................1
INSTALLATION ......................................................................1-4
• Check Equipment And Job Site ..............................................1-2
• Component Location And Wiring Considerations .....................2
• Install Components ......................................................................2
• Install Zone Dampers...............................................................2-3
• Install Barometric Bypass Damper..........................................3-4
• Install Leaving Air Temperature (LAT) Sensor.........................4
• Install Heat Pump Temperature (HPT) Sensor ..........................4
SYSTEM WIRING ...................................................................4-5
• Wire Thermostats ........................................................................4
• Wire Equipment...........................................................................4
• Wire Dampers..............................................................................4
• Wire Remainder .......................................................................4-5
UNDERSTANDING SYSTEM OPERATION ......................5-7
SYSTEM SETUP ....................................................................7-10

NOTE:

Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause fire, electrical shock, or other conditions which
may cause personal injury or property damage. Consult a qualified
installer, service agency or your distributor or branch for informa-
tion or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this prod-
uct. Refer to the individual instructions packaged with the kits or
accessories when installing.

Follow all safety codes and wear safety glasses. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult local
and state building codes and Sheet Metal and Air Conditioning
National Association (SMACNA) for special installation require-
ments.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit or in instructions and
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which may result in ehanced installation, reliability, or
operation.

INSTALLATION CONSIDERATIONS

Before the actual installation of a zoning system can begin,
decisions need to be made to determine the number and location of
zones. This affects duct and damper selections.

This instruction covers the physical installation and start up of the
Bryant 3-Zone system. Use this instruction to guide the actual
installation process after all the air side decisions have been made.

1. Install in non-condensing areas with ambients between

32°F and 158°F.

2. A TXV is required on the indoor coil when used with all

residential split system equipment.

3. A separate transformer is not needed to power the 3-Zone

system. Up to five dampers may be used in each zone by
electrically connecting them in parallel.

4. Load calculations must be performed for each zone’s peak

demand. Size each zone duct for at least its peak demand
plus 25%. Size equipment for the building block load, not
the sum of zone peak demands. It is important that the
equipment not be oversized.

5. When only two zone operation is needed, any two of the

three zone connections may be used. There is no inherent
priority dependent on zone number.

CAUTION:

UNIT DAMAGE HAZARD

Failure to follow this caution may result in unit damage.
TXV on indoor coil is required with all residential split
system equipment.

INTRODUCTION

The Bryant 3-Zone system allows the air conditioning and heating
equipment to control temperatures in 3 distinct spaces or zones
within a building. Each zone has independent temperature settings
controlled by a conventional thermostat.

There are two distinct controllers:

ZONEBB3ZAC01 - Single Stage Heat / Single Stage Cool
using conventional single stage thermostats.

ZONEBB3ZHP01 - Three Stage Heat / Two Stage Cool
compatible for HP and multi-stage application thermostats and
equipment.

Each system controller is comprised of a three-zone controller and
a duct temperature sensor.

NOTE:

Thermostats are purchased separately.

The comfort temperature settings can change automatically
through the use of schedules if programmable thermostats are
selected. This allows the Bryant 3-Zone to change the temperature
settings in zones to reflect occupancy or usage. The Bryant 3-Zone
system uses motorized air volume control dampers (also called
zone dampers) to regulate the flow of conditioned air into the
zones.

INSTALLATION

I.

CHECK EQUIPMENT AND JOB SITE

A.

Inspect Equipment

File claim with shipping company, prior to installation, if shipment
is damaged or incomplete.

Installation
and Operating Instructions

3-ZONE CONTROL
ZONEBB3Z(AC/HP)01

Cancels:

NEW

II ZONEKIT.0.13

11-04

—1—

Summary of Contents for ZONEBB3Z

Page 1: ...and location of zones This affects duct and damper selections This instruction covers the physical installation and start up of the Bryant 3 Zone system Use this instruction to guide the actual instal...

Page 2: ...he routing of wiring early to avoid possible problems later on Remember all wires converge at the Bryant 3 Zone system so its location is important III INSTALL COMPONENTS A Install Bryant 3 Zone Syste...

Page 3: ...4 Insulate damper using 1 1 2 in to 2 in insulation Check your local codes See Fig 5 NOTE All zone dampers and duct work must be properly supported according to local codes or SMACNA standards D Recta...

Page 4: ...2S Control may be used in 1 stage cooling and 1 or 2 stage heating applications For 2 stage heating the stat may be a 2 stage heat AC stat or a HP stat converted to AC Bryant HP stats can be field co...

Page 5: ...d When dampers are to move all opening is done first followed by all closing Stages In multi stage systems the equipment stage is set by the greatest thermostat call but may be delayed by the control...

Page 6: ...am of the coil but ahead of the electric heater This sensor measures the temperature of the air leaving the coil during HP heating It is not included with the control but may be ordered separately as...

Page 7: ...he changeover time effective if switch 1 is OFF ON sets 30 minutes OFF sets 20 minutes Default is OFF Dipswitch 3 This is a multiplier modifying the time set on switch 2 ON multiplies the set time by...

Page 8: ...air noise level To set operate the system with a call from the smallest zone at its highest airflow highest may be either heating or cooling This condition forces the largest amount of air through th...

Page 9: ...N COIL AIR CONDITIONER COOL LO HEAT FAN R C Y Y2 G Rz C HI HEAT R C Y1 G W1 Y2 W2 O SWITCH 9 ON SWITCH 10 ON R C Y1 G W1 Y2 W2 O R C Y G W2 C Y Fig 11 HP 2S 3 Zone Control AC Stat 1 Stg AC with 1 or 2...

Page 10: ...AN COIL LO COOL LO HEAT FAN R C G Rz C HI HEAT R C Y1 G W1 Y2 W2 O SWITCH 9 ON SWITCH 10 ON Rh Y1 G W1 Y2 W2 O R C Y1 G C Y1 Rc R Y Y2 HI COOL Y2 W2 Y2 2 SPEED AIR CONDITIONER Fig 14 HP 2S 3 Zone Cont...

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Page 12: ...d formats and materials All include video and or slides plus companion book Classroom ServiceTraining plus hands on the products in our labs can mean increased confidence that really pays dividends in...

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