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1. SAFETY PRECAUTIONS 

 
The 

BSG 

has been designed with your safety in mind. However, there are inherent dangers 

involved with any electrical and/or mechanical equipment. 
 
The BSG is designed with your personal safety as the first priority. However, there are 
still some inherent dangers involved in the electrical/mechanical equipment. Safety 
must be the priority concern during installation of the system. if you are not sure, if 
there is any problem with the wind turbine, don’t use it and let the wind turbine work 
after a professional specialist have check your system. 
 

Safety must be the primary concern as you plan the location, installation and 
operation of the turbine. At all times be aware of electrical, mechanical and rotor blade 
hazards. 

 

If you hear, that extreme wind is coming, please also fix one rotor blade to the pole 
with a robe. Then you will have a long lifetime with your wind turbine without any 
complications.  

 

The rotor can get a wind power of 3000 N up to the black 500, so the pole or tower 
must be able to hold this. Please ask static experts, if you pole is strong enough fixed.   

 

·Choose a calm day to erect the tower. 
·Undersized wires or bad connections should be avoided as they will often result in 

overheating and potentially cause electrical fire. 

·Never approach an operating turbine during strong winds or during thunderstorms. 
 

1.1 Mechanical Hazard 

 
Rotating blades present the most serious mechanical hazard. The 

BSG 

rotor blades are 

made of very strong fiberglass. At the tip, the blades may be moving at velocities over 
275 miles per hour (440 km/hr). At this speed, the tip of a blade is nearly invisible and 
can cause serious injury. 

Under no circumstances should you install the turbine 

where a person could come in contact with moving rotor blades. 

 

CAUTION: 

DO NOT INSTALL THE TURBINE WHERE ANYONE CAN APPROACH 

THE PATH OF THE BLADES. 

 

1.2 Electrical Hazards 

 
The 

BSG 

is equipped with sophisticated electronics designed to provide protection from 

over current electrical dangers. The internal electronics of the 

BSG 

prevent open circuit 

voltages from rising above 20 volts for 12-volt systems or above 40 volts for 24-volt systems. 
Please note that the inherent personal dangers from electrical current still exist, 
therefore caution should always be used when connecting this and other electrical devices. 
 

Summary of Contents for BLACK 300-12V

Page 1: ...BlackSeriesGenerator The High Tech Wind Turbine Owners Manual BLACK SERIES WIND GENERATORS...

Page 2: ...alled following the guidelines established by state and local regulations Consult a local electrical contractor or the local planning and zoning office for details and regulations For your convenience...

Page 3: ...to installation to assure proper performance and safety What makes the BLACK SERIES unique in comparison to other turbines is the used of more reasonable design for magnets arrangement reduces the sta...

Page 4: ...ion injection molding process that produces blades of exceptional consistency The result is quieter performance and minimal vibration New Yaw Shaft The yaw shaft is the part of the turbine that mounts...

Page 5: ...g 10 3 1 4 Fusing 10 3 1 5 Controller 10 3 2 Mounting to Tower 13 3 3 Linker and Rotor Assembly 14 3 3 1 Mounting Blades 14 3 3 2Mounting the blades and adjust balance process 14 3 4 Step By Step Inst...

Page 6: ...f you pole is strong enough fixed Choose a calm day to erect the tower Undersized wires or bad connections should be avoided as they will often result in overheating and potentially cause electrical f...

Page 7: ...e follow these precautions during the installation process Choose a calm day THINK SAFETY Have someone available to help during the installation process Disconnect batteries from turbine wiring Prior...

Page 8: ...rs when assembly 6blades and 1nose cone Figure 1 First please compare the parts listed below with the contents in the box which your receive to make sure that you have everything needed for assembly C...

Page 9: ...hex key wrench Torque wrench with 250 30mm hex drives Soldering iron or propane torch Rosin core solder Wire strippers Wire crimpers 3 1 Wiring 3 1 1 Electrical Connections NOTE Refer ToAll Local and...

Page 10: ...ring resistance may affect the regulation set point of the turbine Higher wiring resistance smaller wires will tend to lower the voltage at which the turbine enters regulation and stops charging The r...

Page 11: ...r please don t use the wet cloth to brush the shell of it Do not let children or the lack of independent people to use this product This product should not be placed in the electric heater and other s...

Page 12: ...arge controller control minimum load downtime voltage automatically it should be not less than 10 V for 12 V batteries or 20 V for 24 V batteries 3 1 5 3 System wire connection As shown as the followi...

Page 13: ...e regulator could be used in any of the systems 3 2 Mounting Tower Size of tower normally is 80mm diameter outside There is a soft coupling inside the yaw shaft mount that is designed to provide a sec...

Page 14: ...gure 7 3 3 1 Mounting the Blades CAUTION THE EDGES OF THE ROTOR BLADES ARE SHARP PLEASE HANDLE WITH CARE Notice that the screw holes in the blades are counter bored for the socket head cap screws Plac...

Page 15: ...y hex key NOTE so that you still can move the blades then bring the blades in to the right position Please make sure adjusted the 3 blades in balance position When you got the balance the blades can s...

Page 16: ...quality electrical tape CAUTION IF THE WIRES ARE HOOKED UP BACKWARDS YOU WILL DAMAGE THE BSG ELECTRONICS IF YOU ARE UNCERTAIN OF THE POLARITY OF THE WIRES SPIN THE ROTOR SHAFT AND MEASURE THE VOLTAGE...

Page 17: ...urbines must have some form of over speed protection in order to survive high winds Most small wind turbines rely on a mechanical method of bending or tilting out of the wind The BSG was unique in usi...

Page 18: ...hen charging the BSG Controller will turn on the LED c Stall Mode It will depend on the exact wind speed When the wind speeds reach 50 mph RPM reach 1600 RPM The turbine will shut off completely and t...

Page 19: ...tests make sure no other devices such as alternators or photovoltaic panels are charging the batteries at the same time The total voltage from other charging sources could increase the battery voltag...

Page 20: ...ies Blade damage resulting from contact with flying debris Limitations and Exclusions 1 No one has the authority to add to or vary this limited warranty or to create any other obligation in connection...

Page 21: ...ization number to return the turbine or send you the replacement parts needed to repair the machine 7 TECHNICAL SPECIFICATIONS Type No BLACK 300 12V Rotor Diameter m 1 22 Start up wind speed m s 1 Cut...

Page 22: ...des surface before the wintertime is coming with a politure with nano or lotus flower effect then there can not set any ice or snow at the blades So the wind turbine can better work under snow conditi...

Page 23: ...e blades and body may cause a decrease in performance of the turbine and or long term damage that is not covered by the warranty Wash off any buildup with clean soap and water Check all electrical con...

Page 24: ...DO NOT INSTALL THE TURBINE WHERE THE PATH OF THE BLADES CAN BE REACHED CAUTION DO NOT APPROACH THE TURBINE FOR ANY REASON UNLESS ROTOR BLADES ARE STOPPED Please add safety notice when the rotor is tur...

Page 25: ...nds while being balanced by the cost and effort of the installation As a rule the higher the tower is erected the greater the output However the taller tower also involves greater tower cost and effor...

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