BTM ULBG 452-18, Manual

Page 1: ...BTM Scandinavia AB Franska vägen 32 S 393 56 KALMAR Tel 46 480 868 75 www btmscand se ULBG 452 18 Battery powered hand held machine ...

Page 2: ... description 2 5 Material 2 6 Checklist for operator Sektion 3 3 0 Tooling 3 1 Control of clinch tools 3 2 Terms and definitions 3 3 Tool list 3 4 Change of clinch tools 3 5 Setting of CT button diameter 3 6 3 7 Clinch parameters Sample Process Sheet Sektion 4 4 0 Quality 4 1 Quality control tooling 4 2 Trouble shooting Sektion 5 5 0 Maintenance 5 1 Periodic maintenance 5 2 Error codes Sektion 6 6...

Page 3: ... are drawings and parts lists Components and spare parts ordered from BTM Scandinavia AB 1 The punch must always be in its original position posterior position The punch is hidden and protected by the holder stripper Punch tip is 1 3mm behind the holder surface to enable the punch to be protected from damage and that the material is compressed before Clinch process 2 Never try to make a Clinch thr...

Page 4: ...pecific to this type of equipment The machine requires the following connection a Rechargeable battery Li Ion 18V 2 2 Safety instruction 2 2 1 User responsibility Every person who operates or maintains this unit machine must know this and all other safety measures before using or servicing equipment The owner of the equipment is responsible for the safety and education of all staff Read this manua...

Page 5: ...Use only original BTM components to this system Warning messages If the safety signs or warning signs on the machine are worn or damaged ensure exchange before using the equipment Personal Protective Equipment PPE No special personal protection equipment is required to operate the machine 2 2 3 General Never attempt to join something other than what your tools are specified for Never try to make a...

Page 6: ... 56 KALMAR Tel 46 480 868 75 www btmscand se 2 3 Product description Battery powered machine for clinching Manual Instruction Clinch machine Sample C frame with tooling Chargeable battery Tooling punch with stripper Tooling Die Battery charger ...

Page 7: ...via AB Franska vägen 32 S 393 56 KALMAR Tel 46 480 868 75 www btmscand se Reset key C frame Start Stop Die LED Indicator Service LED Indicator Battery Indicator Battery Battery lock out release Punch with stripper ...

Page 8: ... battery The battery capacity is approximately 200 strokes per charge The battery can be recharged in approximately 30 min The hand held units weight is about 2 3 kg which allows for use without a balancer Below is a general description of the steps involved in joining two plates profiles with Tog L Loc Pull the C frame over the plates to be joined place the punch and the die where you want to cli...

Page 9: ...a vägen 32 S 393 56 KALMAR Tel 46 480 868 75 www btmscand se Move the machine abt 20 30mm for next clinch Minimum space between two joints is 11 0mm If the distance between two joints is to tight the joints will crack Min 11mm ...

Page 10: ...KALMAR Tel 46 480 868 75 www btmscand se 2 5 Material Material thickness 0 7 2 0mm Clinching Max combined thickness 3 0mm When mixing material thickness always the thicker material must be on the punch side and the thinner material at the die side ...

Page 11: ... Checklist for operator 1 Check continuously that the Tog L Loc tools are unharmed a Punch without pressing cracks b Stripper without damages c Die without taps whole leafs d The Elastomer blue ring provides good resiliense of the spring e Clean and remove dirt Die Elastomer Stripper Punch ...

Page 12: ...BTM Scandinavia AB Franska vägen 32 S 393 56 KALMAR Tel 46 480 868 75 www btmscand se Check continuously a joint compare to specified dimensions a BD Button Dimension b CT Cap Thickness ...

Page 13: ... the die Make sure the blades are properly closed and is not kept open because of dirt or other debris If so remove and clean the die as instructed later on in this section Check the condition of the elastomer If signs of wear dehydration or visible cracks elastomer needs to be replaced See instructions later in this section Check the dimension of the joint Button Cap Thickness and Button Diameter...

Page 14: ...The optimal measure is a compromise between strength and tool life this measure of tolerance is set by BTM for each specific material combination PTR Punch Tip Radius The punch tip radius is an important parameter for a Tog L Loc punch A small PTR used for thin material a large PTR is used for thick material or when thin material is joined with a thick material Stripper Stripper Force The stripper...

Page 15: ...n 32 S 393 56 KALMAR Tel 46 480 868 75 www btmscand se 3 3 Tooling reference list 3 3 1 3 8mm Tog L Loc Qty Description BTM No 1 pcs Die Tog L Loc 3 8 AD 060 794600FE 1 pcs Punch Tog L Loc 3 8 PTR 010 033993 1 pcs Stripper Tip 010613 ...

Page 16: ...ether the article number of the new tool is correct Wrong tool may cause problems as decreasing the strenght of joints and the life time of a tool 3 4 1 Disassembly of C frame 1 Remove battery from the power unit 2 Losen the 2 allen screws M4 on the ring between the power unit and the C frame pic 1 3 Remove C frame by turning counterclockwise from the power unit Pic 1 Skruv M4 ...

Page 17: ...nge the die 1 Remove battery from the power unit 2 Remove the C frame section 3 4 1 3 Remove the die by losening the mounting screw pic 3 4 Make sure it is the right article number of the new die 5 Mount the new die tighten the mounting screw and mount the C frame section 3 4 4 Pic 2 Pic 3 Pic 4 ...

Page 18: ...en screw which hold the punch pic 5 4 Remove stripper from the punch pic 6 5 Make sure it is the right article no at the new punch 6 Mount the new punch tighten the mounting screw 7 Montera den nya stansen dra åt låsskruven bild 5 8 Återmontera C bygeln se avsnitt 3 4 4 Kontrollera CT knappens tjocklek och eller BD knappens diameter mått efter varje byte av stans eller dyna Pic 5 Pic 6 Pic 7 Strip...

Page 19: ...93 56 KALMAR Tel 46 480 868 75 www btmscand se 3 4 4 Mounting the C frame 1 Mount the C frame by turning it clockwise on the power unit 2 Tighten the 2 allen screws on the ring After assembly the head is still rotable 360º Pic 8 Pic 9 Pic 10 ...

Page 20: ...ly adjusted by BTM before delivery If these measurements differ with more than 0 3mm from the recommended values check that the punch and the die are flawless Is it still anomalies please contact BTM Scandinavia AB for support 3 7 Clinch parameters Periodically check that CT thickness of the button and BD button dimension is consistent with the values JD Joint data Sample process sheet ...

Page 21: ... BTM are intended to give the optimum of joint strength and tool life Decreasing cap thickness to exceed the recommended figure will increase peel strength Without measurable effect on shear strength but will reduce tool life Increasing cap thickness to more than recommended figure will prolong tool life at the cost of reduced peel strength again shear strength is not greatly affected as long as a...

Page 22: ... Top View Guard o k Spring o k 3 Blades o k Joint o k Uniform pressed Button o k Pressed mushroom shaped Button Clinch tool o k Cap Thickness o k Uniform but faint pressed Clinch joint ACTION Cap thickness must be adjusted to the required measurement Die perspective Guard o k Spring o k 3 Blades o k Joint not o k Faintly pressed Nose building Button not o k Faint mushroom shaped Button ...

Page 23: ...lease add 1 Blade Die not o k 1 Blade missing Joint not o k Not uniformly pressed Button not o k On one side no mushroom shaped Button Clinch tool not o k 2 Blades missing Cap thickness o k Not a uniform pressed clinch joint ACTION Please add 2 Blades Die not o k 2 Blades missing Joint not o k Not uniformly pressed Button not o k No mushroom shaped Button at all ...

Page 24: ...e Die not o k Clinch tool not o k Spring is broken ACTION Please change spring Die not o k Clinch tool not o k Star shaped cracks and or Synclinal formation at the anvil ACTION Please change the die Die not o k Clinch tool not o k Die not uniformly Blades defect ACTION Please change die Die not o k convave crack ...

Page 25: ...Clinch tool Description Clinch tool Clinch tool not o k Blades are broken Action Please change the blades Dioe not o k Clinch tool not o k Blades otherwise inserted Action Please insert the blades otherwise Die not o k ...

Page 26: ...tool Description Clinch tool Punch o k Coating is good Punch o k Punch not o k Crack at the Punch Tip Action Please change punch Punch not o k Clinch tool not o k Bow at the Punch Tip Action Please change punch Punch not o k ...

Page 27: ...ange punch Punch not o k Button surface not o k Concave and or marks in the bowl Clinch tool not o k Coating is rubbed off Punch Tip Radius has increased Rough and uneven surface in the bowl Action Please change punch Punch not o K Bottom surface not o k Rough and uneven surface in the bowl Punch Tip Radius crack concave concave marks ...

Page 28: ...S 7 ...

Page 29: ...d interruptions Description Interval Measure Die and die holder Daily Inspect and clean if necessary dirt chips deposits galvanized residues Punch Daily Check the punch Stripper spring Every week Make sure the stripper spring is free from cracks and deposits After abt 20 000 cycles or when changing punch Change stripper spring Battery Daily or when the indicatior light flashes Change the battery t...

Page 30: ...BTM Scandinavia AB Franska vägen 32 S 393 56 KALMAR Tel 46 480 868 75 www btmscand se 5 2 Error codes ...

Page 31: ...candinavia AB Franska Vägen 32 SE 393 52 Kalmar www btmscand se ULBG 452 18 Assembly 1 1 Hand Held Machine Battery powered ULBG452 18 BTM 1 C frame S 14205 101 BTM 1 Die Tog L Loc 3 8 794600FE BTM Rec Spare part 1 Punch Tog L Loc 3 8 033993 BTM Rec Spare part 1 Stripper Tip 010613 BTM Rec Spare part 1 Charger 230VAC ULBG452 2 Battery Li Ion 18VDC 1 5Ah ULBG452 ...

Page 32: ...ed as such CUSTOMER DRAWING NOT FOR MANUFACTURE 150 281 560 750 TIP RADIUS R PUNCH 2495 0005 0000 25 630 062 26 1 25 INTERNATIONALLY PATENTED BTM TOG L LOC TOOLING U S PATENT No S 4 459 735 4 757 609 4 910 853 CANADIAN PATENT No S 1 166 832 1 184 019 OTHER CANADIAN PATENTS APPLIED FOR DATE PRINTED Friday December 02 2011 TL 3 8 S 25 PUNCHES BTM NUMBER CHARTED THIS DOCUMENT IS UNCONTROLLED WHEN PRI...

Page 33: ...RRS STAMP OR MARK ALL WITH BTM NUMBER TL 3 8 940 A DIE ASS Y W ELAST BTM STANDARD 1 1 SJS SJS 2 1 OPP DETAIL No A DO NOT SCALE DRAWING SCALE REFERENCE No MARYSVILLE MICHIGAN U S A www btmcorp com SHEET SHT SIZE BTM No JOB NUMBER CHECKED BY DATE CUSTOMER DETAILED BY DATE DESIGNED BY TITLE CORPORATION R 794600AE THIS DOCUMENT CONTAINS TECHNICAL INFORMATION PROPRIETARY TO BTM CORPORATION THE DISCLOSU...