Budmat FWD2HBM BI 2x4, Assembly And Usage Instructions

Page 1: ...ASSEMBLY AND USAGE INSTRUCTIONS for Photovoltaic Module Support Structure FWD2HBMBI 2x4 2x6 ...

Page 2: ...TRANSPORT 4 5 ASSEMBLY GENERAL INFORMATION 5 a Tools 5 ASSEMBLY INSTRUCTION 6 1 COMPONENTS 6 1 1 BASIC STRUCTURE COMPONENT KIT 6 1 2 CONNECTING SETS 7 1 2 1 CONNECTION PATTERNS 7 2 ASSEMBLY 8 2 1 POST LAYOUT 8 2 1 1 POST MOUNTING 10 2 2 BINDER ASSEMBLY 11 2 3 RAFTER ASSEMBLY 13 2 4 BRACE ASSEMBLY 15 2 5 PV PANEL ASSEMBLY 16 2 6 INVERTER MOUNTING ASSEMBLY 16 TABLE OF FIGURES 17 ...

Page 3: ...ines and correct assembly of the components 1 STRUCTURE VARIANTS 2x4 2x6 2 SAFETY INFORMATION Photovoltaic structures should be assembled by experienced and properly equipped professional teams only During the assembly use and repair of products covered by this instruction generally applicable occupational health and safety regulations should be followed It is therefore among others necessary to W...

Page 4: ...gainst unauthorised entry and perform a repair in compliance with OSH regulations and provisions of the instructions b Cleaning In order to maintain the attractive appearance of the fastening structure clean it regularly Clean components of the frame provide for a nicer look longer durability and better functioning of the structure System components are best cleaned with water and sponge However n...

Page 5: ...isnutmaybecomedeformedatthetorqueof11Nm Thisdeformationisacceptable Screws and nuts M10 44 48 Nm for tZn screws M12 51 55 Nm for A2 70 screws 77 81 Nm for tZn screws Tighteningfastenerswithimpactdriversand orwrenchesisprohibited In order to prevent the fasteners from seizing it is recommended to use a lubricant eg teflon grease on joints exposed to dust water etc It is prohibited tointerferewith t...

Page 6: ...HBM BI KD L2200 RAFTER 5 7 FWD2 HBM BI KG L1824 5 7 FWD2 HBM BI MF1 L2200 INVERTER MOUNTING 2 2 FWD2 HBM BI MF2 L840 2 2 FWD2 HBM BI P1 L1560 BINDER 2 4 FWD2 HBM BI P2 L1560 2 4 FWD2 HBM BI P3 L1560 2 2 FWD2 HBM BI P4 L1560 2 2 FWD2 HBM BI SDP L1004 FRONT POST TIGHTENED 2 3 FWD2 HBM BI SDT L2014 REAR POST TIGHTENED 2 3 FWD2 HBM BI SW L2200 FRONT POST DRIVEN 4 6 FWD2 HBM BI T1 L2200 BRACE 2 2 FWD2 ...

Page 7: ...GON SOCKET SCREW M8x35 20 28 1 2 CONNECTING SETS Ł1 M12 HEXAGON BOLT 11 M12 ENLARGED WASHER 13 2 pcs M12 SPRING WASHER 10 M12 NUT 12 Ł2 M8x35 END CLAMP 8 HEXAGON SOCKET SCREW 15 SPRING WASHER 10 RHOMBIC WASHER 14 Ł3 M8x40 MID CLAMP 9 HEXAGON SOCKET SCREW 15 SPRING WASHER 10 RHOMBIC WASHER 14 Ł5 M10 HEXAGON BOLT 11 M10 ENLARGED WASHER 13 2 pcs M10 SPRING WASHER 10 M10 NUT 12 1 2 1 CONNECTION PATTER...

Page 8: ...TION 2 ASSEMBLY 2 1 POST LAYOUT Rys 1 Post spacing North South REAR POST AND FRONT POST CONSIST OF TWO SECTIONS EACH I DRIVEN INTO THE GROUND FWD2 HBM BI SW L2200 II CONNECTED FWD2 HBM BI SDT L2014 FWD2 HBM BI SDP L1004 ...

Page 9: ...2x4 Layout VIEW B 2x6 Layout POST SPACING BETWEEN TWO ADJOINING TABLES Distance between tables For vertical layout 100mm between purlins are standard Mark the distances between the post in particular tables before the assembly Fig 3 Post spacing between tables ...

Page 10: ... 1 POST MOUNTING The post are mounted as per wind rose pattern Fig 4 WIND ROSE Post positioning SECTION DRIVEN INTO THE GROUND FWD2 HBM BI SW L2200 Fig 5 POST LAYOUTS IN 2x4 AND 2x6 TABLES JOIN THE POSTS WITH A Ł5 CONNECTING SET ...

Page 11: ...INTS OF POST CONNECTION 2 2 BINDER ASSEMBLY Fig 7 2x4 and 2x6 TABLE LAYOUTS Before assembling the binders connect the particular binders with a Ł5 connecting set Join the binders in the manner shown below and connect them with 3 connecting sets ...

Page 12: ... INSTRUCTION 12 Fig 8 ASSEMBLY OF BINDERS IN A 2x4 LAYOUT Fig 9 ASSEMBLY OF BINDERS IN A 2x6 LAYOUT CONNECT THE BINDER TO THE POST WITH A Ł1 CONNECTING SET Fig 10 Binder connection points in 2x4 and 2x6 layouts ...

Page 13: ...RAFTER ASSEMBLY Fig 12 WIND ROSE Rafter positioning Before connecting the rafters to the binders connect the particular rafter components with a Ł5 connecting set Connect the rafters in the manner shown below with 4 connecting sets Fig 13 RAFTER ASSEMBLY ...

Page 14: ...ASSEMBLY INSTRUCTION 14 Fig 14 Distribution of rafters in 2x4 and 2x6 tables CONNECT EACH RAFTER TO THE REAR AND FRONT BINDER WITH A Ł1 CONNECTING SET Fig 15 Rafter connection point ...

Page 15: ...low with 3 connection sets WHEN CONNECTING THE BRACE TO A 2X4 TABLE ITS FINAL LENGTH MUST BE L2741 WHEN CONNECTING THE BRACE TO A 2X6 TABLE ITS FINAL LENGTH MUST BE L3101 The length is adjusted with beans included in the FWD2 HBM BI T1 L2200 component Fig 16 BRACE CONNECTION BRACES CONNECTED IN SUCH A MANNER ARE READY TO BE FASTENED TO THE POSTS Fig 17 BRACE FASTENING MANNER AND POINTS ...

Page 16: ... PV PANEL ASSEMBLY Assemble your PV panels in accordance with the instruction issued by the manufacturer ASSEMBLE THE PANELS WITH A Ł2 AND Ł3 CONNECTING SET Fig 18 PANEL DISTRIBUTION IN 2x4 and 2x6 LAYOUTS Fig 19 Module assembly ...

Page 17: ...VERTER MOUNTING to the POSTS connect their particular components with a Ł5 connecting set Connect the MOUNTINGS in the manner shown below with 3 connecting sets The final inverter mounting length must be L2620 Fig 20 INVERTER MOUNTING CONNECTION POINTS Fig 21 INVERTER MOUNTING ASSEMBLY POINTS IN 2x4 and 2x6 LAYOUTS ...

Page 18: ...MBLY OF BINDERS IN A 2x6 LAYOUT 12 Fig 10 Binder connection points in 2x4 and 2x6 layouts 12 Fig 11 Binder connection 13 Fig 12 WIND ROSE Rafter positioning 13 Fig 13 RAFTER ASSEMBLY 13 Fig 14 Distribution of rafters in 2x4 and 2x6 tables 14 Fig 15 Rafter connection point 14 Fig 16 BRACE CONNECTION 15 Fig 17 BRACE FASTENING MANNER AND POINTS 15 Fig 18 PANEL DISTRIBUTION IN 2x4 and 2x6 LAYOUTS 16 F...

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