Buffalo Tools GENSD7, Instruction Manual

Page 1: ...ght to change this product at any time without prior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT DO NOT RETURN THIS PRODUCT TO THE RETAILER CONTACT CUSTOMER SERVICE If you experience a problem have questions or need parts for this product visit our website at http www buffalotools com generators or call Customer Service at 1 866 460 9436 Monda...

Page 2: ...CAL SPECIFICATIONS Rated Frequency 60 Hz Rated Output 6 3 kw Rated Voltage 120 240V Max Output 7 0 kw Rated Current 19 2 AMP Power Factor 1 0 Phase Single Max Height Above Sea Level 3 280 FT 1000 m Max Environment Temp 104 F 40 C Weight 392 Lbs 178 kg Size 37 8 in x 21 8 in x 30 7 in 960 x 555 x 780mm Requires 58 ounces 20W 40 Diesel Grade Oil Battery Max 7 3 4 L x 5 1 4 H x 7 W 300 Min CCA Cold C...

Page 3: ...d in 40 CFR part 1068 Appendix III To exercise this warranty DO NOT RETURN TO RETAILER Instead call Customer Service toll free at 1 866 460 9436 email address info buffalotools com and you will be instructed on where to take the engine for warranty service Take the generator and proof of purchase your receipt to the repair facility recommended by the Customer Service Representative The warranty do...

Page 4: ...n which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Add Diesel Fuel ONLY DO NOT ADD GASOLINE Notice Regarding Emissions Engines certified to comply with California and U S EPA emission regulations for SORE Small Off Road Equipment are certified to op...

Page 5: ...where diesel fuel is stored Never refuel indoors where diesel fuel fumes may reach flames and or sparks Allow this generator to cool for at least 2 minutes before removing the fuel tank cap Loosen the cap slowly to relieve pressure in the fuel tank Avoid spilling fuel Do not fill the fuel tank above the upper limit line Diesel fuel may expand during operation Do not fill to the top of the tank Alw...

Page 6: ...al devices until after they are connected to this generator Turn off all connected electrical devices before stopping this generator Usage Prolonged exposure to high noise levels can be hazardous to hearing Always wear ANSI approved hearing protection when operating or working around the generator when it is running Usage This generator is not intended to power sensitive electronic equipment such ...

Page 7: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 7 Meijer com ...

Page 8: ...NSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 8 In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator Meijer com ...

Page 9: ...Watts 6300 Running Watts Portable Generator Verify that all items are included STOP If there are missing items call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service DO NOT RETURN THIS GENERATOR TO THE RETAILER Item List 1 Each 240 Volt Plug Twist Lock 1 Each Fuel Filter 1 Each 120 Volt Plug Twist Lock 1 Each Air Filter 3 Each Wrenches 1 Each Oil Filter 1 Each Screwdriver 1 ...

Page 10: ...Access Panel as illustrated in Figure 1 and Figure 2 3 Using a funnel add high detergent motor oil to fill the engine crankcase to the correct quantity as stated above SAE 20W 40 Diesel Grade oil is recommended When the engine crankcase is full the oil level should reach the lower lip of the oil fill opening 4 Replace the oil filler dipstick cap and close the oil access panel Figure 1 Open the Eng...

Page 11: ...end of the black cable to the negative black terminal on the battery 3 Bolt the battery to the battery plate STARTING THE GENERATOR STOP Before starting this generator confirm that all the steps in the section titled Preparing the Generator for Use of this manual have been correctly completed If unsure about how to perform any of these steps call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time...

Page 12: ...al devices that will have a total wattage less than or equal to the rated wattage for the generator This generator can run at its surge wattage capacity for only a short time Connect electrical devices requiring a rated running wattage equal to or less than the rated wattage of this generator Never connect devices requiring a rated wattage equal to the surge wattage of a generator A device s rated...

Page 13: ... this generator Failing to use the correct procedure can cause a battery to explode seriously injuring anyone nearby Keep heat sparks flame and smoking materials away from the battery To connect 12 Volt batteries to the DC outlet 1 Connect one charging wire to the positive terminal of the battery and the other charging wire to the negative terminal of the battery 2 Connect the free end of the posi...

Page 14: ...checks and procedures according to the schedule in Figure 7 Never perform maintenance procedures while this generator is running Allow this generator to cool before commencing any maintenance procedures Keep heat sparks and flame away Improper maintenance and or failure to correct any problems prior to operating this generator can cause a malfunction which could cause death or serious injury Alway...

Page 15: ...erator engine is 58 fluid oz 1 8 quart To drain the oil from this generator The oil should be changed after the first 20 hours of operation The oil should then be changed every 6months or for every 100 hours of use time or when it has become contaminated with water and or dirt 1 Place a tray underneath this generator to catch oil as it drains 2 Unscrew the oil drain plug located on the crankcase u...

Page 16: ... 6 Replace the inline fuel filter 7 Store the drained fuel in a suitable place To store this generator for extended time the fuel needs to be drained from the carburetor To drain the gasoline from the carburetor turn the fuel valve to the off position while the engine is running The generator will shut down when all the gasoline in the carburetor has been used STORAGE TRANSPORT PROCEDURES Never pl...

Page 17: ...button to on Bad connecting wires cables Try a different extension cord Engine runs but there is no electrical output Bad electrical device connected to generator Loose wiring and or connection behind control panel or at end of generator Carbon brushes or AVR are worn or broken Disconnect device try connecting another device Tighten the nuts that secure the wiring See Figure B page 27 Visually ins...

Page 18: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 18 GENSD7 7000 SURGE WATTS 6300 RUNNING WATTS DIESEL GENERATOR PARTS DIAGRAM Push Rod Meijer com ...

Page 19: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 19 Valve Keeper First Piston Ring Second Piston Ring Meijer com ...

Page 20: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 20 Ball Bearing 6203 Ball Bearing 6308 Meijer com ...

Page 21: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 21 Meijer com ...

Page 22: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 22 Valve Cover Meijer com ...

Page 23: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 23 Meijer com ...

Page 24: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 24 Meijer com ...

Page 25: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 25 120V AC Twist Lock Socket 120 240V AC Twist Lock Socket 1 1 1 1 1 1 Meijer com ...

Page 26: ...GENSD7 7000 Surge Watts 6300 Running Watts Diesel Generator 26 Carbon Brush Set 8 is part of the rotor assembly 7 is not part of the rotor assembly Meijer com ...

Page 27: ...erred to as the decompression shaft assembly on the parts diagram Figure C Review the location of the rear access panel that has been removed You can see the location of the starter and the regulator rectifier for the 12V starting battery The starter motor is located above the regulator rectifier Regulator Rectifier Figure B Review the location of the AVR Automatic Voltage Regulator This item may ...