background image

19 

BILL OF MATERIALS FOR BT-CS4 

REF PAGE # 

PN

 

DESCRIPTION

 

QTY

 

 

1100 

3/8-24 X 1-1/4 HHCS ZINC GR 5 

16 

 

1101 

3/8-24 X 1-1/2 HHCS ZINC GRADE 5 

 

1102 

3/8-24 X 1-3/4 HHCS ZINC GRADE 5 

 

1103 

3/8-24 X 2 FACED HEAD SCREW ZINC GRADE 5 

 

1104 

3/8-24 X 2 HHCS ZINC GRADE 5 

 

1105 

3/8-24 HEX NUT ZINC PLATED GRADE 5 

33 

 

1107 

3/8 LOCK WASHER ZINC PLATED 

42 

 

1108 

3/8 FLAT WASHER ZINC PLATED 

46 

 

1109 

3/16 X ½ ROLL PIN 

 

1110 

KEY, 1/4 X 1-1/2 

 

1112 

7/16-20 TOPLOC NUT GRADE 5 ZINC 

 

1113 

7/16-20 X 2-1/2 HHCS ZINC GRADE 5 

 

1114 

COUPLING FLANGE 1-1/4 BORE 

 

1115 

COUPLING FLANGE 1-7/16 BORE 

24 

1119 

14-221-D1 BELLMOUTH 

 

1123 

M8 X 1.25 X ¾ HHCS 

21 

1125 

¼-20 NYLOC NUT ZINC 

16 

 

1130 

5/16-18 X 3/8 SET SCREW 

 

1131 

3/8-16 X 3/8 SET SCREW 

 

1132 

300 CCA BATTERIES FOR KB'S UIL-4 

24 

1138 

PLASTIC SLIDES 

 

1139 

3/8 NOTCHED WASHER 

10 

24 

1142 

AX54 V-BELT 

24 

1144 

ROTATION MOTOR BRACKET 

24 

1145 

SHEAVE AK32 X ½ 

 

1146 

10-32 X 5/8 SHCS 

 

1156 

SERIAL TAG 

 

1158 

¼” GAS LINE 

56 

 

1166 

COV ½ X ¼ WIRE CLAMP 

 

1168 

HC-4M SS HOSE CLAMP 

 

1169 

¼-20 X 1HHCS ZINC 

10 

 

1170 

¼-20 HEX NUT 

21 

1173 

CLAMP BAND W/ BOLT & NUT 

 

1187 

8 X 10 BT DECAL 

21 

1193 

1/16 X ½ COTTER PIN 

21 

1194 

3/16 X 1-1/2 COTTER PIN 

 

1218 

BOLT, ½ PUSHOVER 

21 

1222 

½ LOCK WASHER ZINC 

 

1223 

1 X ½ X 3/16 THICK WASHER 

 

1226 

½ FLAT WASHER 

21 

1231 

½-13 HEX NUT 

 

1237 

½-20 HEX NUT 

24 

1239 

FRAME, CSII SPRAYER 

23 

1247 

¾ PILLOW BLOCK BEARING 

 

1256 

MOREFLEX CENTER SECTION 

 

1258 

¼-20 X ¾ HHCS 

 

1259 

¼ LOCKWASHER 

24 

1308 

PUMP MOUNT PLATE FOR CSII  

24 

1315 

PUMP MOUNT PUSHOVER PLATE 

24 

1359 

ENGINE RAIL 

21 

1378 

PLASTIC BATTERY BOX AND COVER 

21 

1409 

LINEAR ACTUATOR – 4” STROKE 

21 

1414 

REMOTE THROTTLE PIN 

 

1415 

¼”FLAT WASHER 

17 

21 

1451 

ACTUATOR MOUNT, PIN 

23 

1487 

MANIFOLD BLOCK, ALUMINUM 

 

1499 

NUT PLATE, 3/8 

24 

1510 

PUMP MOUNT BAR FOR CSII 

23 

1520 

HYPRO PUMP 5210C 

23 

1521 

¾” PRESSURE RELIEF VALVE 

22,23 

1522 

HYPRO SURGE TANK 

22,23 

1523 

0-300 PSI PRESSURE GUAGE 

 

1540 

5/16 LOCK WASHER, ZINC 

23 

1555 

SHEAVE, BK 100H 

 

1558 

807-31 1/2" FEMALE COUPLAMATIC HOSE END 

 

1559 

3/4" MALE PUSH ON FITTING 

22 

1560 

3/4" FEMALE PUSH ON SWIVEL FITTING     

23 

1562 

SHEAVE, BK40 H 

23 

1563 

H 3/4 “ BUSHING 

23 

1586 

PULLEY, 3-3/8 X .850 WIDE 

23 

1589 

6945 GATES V-BELT 

22 

1593 

3/4" BRASS HEX NIPPLE 

 

1596 

3/16 SQUARE X 1-3/8 KEY 

 

1597 

ALUMINUM SPACER 3/8 X 1-1/2 X 5.1 

 

1599 

½-20 X 1-3/4 HHCS ZINC GR 5 

23 

1648 

H X 1” BUSHING 

 

1669 

¼-20 X .055 HEAD INSERT 

 

1720 

½” GOODYEAR ORTAC HOSE 

60 

 

1727 

PUMP PUSHOVER BOLT FOR CSII 

 

1732 

¾” GOODYEAR ORTAC HOSE 

111 

21 

1825 

PUMP GUARD ACCESS PANEL 

22 

1935 

3/8-24 NYLOC NUT ZINC PLATED 

Summary of Contents for BT-CS4

Page 1: ...BT CS4 SPRAYER ORIGINAL INSTRUCTIONS AND PARTS MANUAL 12 19 BT MAN BUFFALO TURBINE 180 Zoar Valley Road Springville NY 14141 TEL 716 592 2700 FAX 716 592 2460 EMAIL info buffaloturbine com WEBSITE www buffaloturbine com ...

Page 2: ... the new operator or owner 10 4 2 Break in 10 4 3 Pre Operation Checks 10 4 4 Model BT CS4 Assembly Instructions 11 12 4 5 Field Operation 13 4 6 Operating RPM 13 4 7 Storage 13 5 0 Troubleshooting 13 6 0 Machine Specification 14 7 0 Maintenance 15 7 1 Maintenance Safety 15 7 2 Fluids 15 7 3 Service Checklist 15 7 4 Belt Tension 16 7 5 Changing Belts 16 Morflex Coupling Parts 17 Morflex Coupling I...

Page 3: ...manual handy for frequent reference and to pass on to new operators or owners Call your Buffalo Turbine dealer or distributor if you need assistance information or additional copies of the manuals SERIAL NUMBER LOCATION Always give your dealer the serial number of your Monsoon when ordering parts or requesting service or other information The serial number plate s is located where indicated in the...

Page 4: ...ing instructions is not qualified to operate the machine An untrained operator exposes themselves and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification may impair the function and or safety which could affect the life of the equipment Think SAFETY Work SAFELY This Safety Alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED ...

Page 5: ...oise 8 All Models Set Blower on the ground stop engine chock wheels remove ignition key and wait for all moving parts to stop before dismounting to service or adjust 9 Clear the area of people especially small children before starting the unit 10 Review all safety related items annually with all personnel who will be operating or maintaining the Blower 11 Keep hands feet hair and clothing away fro...

Page 6: ...SAFETY 1 Store the sprayer and or granular unit on a firm level surface 2 Store away from areas of human activity Do not permit children to play on or around the stored machine 3 Make sure the unit is sitting or blocked up firm and solid and will not tip or sink into a soft area 4 Cover with a weatherproof tarpaulin and tie down securely 5 Make sure nozzle is covered during storage 2 7 SIGN OFF FO...

Page 7: ... other person to assume on our behalf any liability in connection with the subsequent sale of the Sprayer and or Granular unit This warranty shall not apply to any Sprayer and or Granular unit which has been altered outside the factory in any way so as in the judgment of Buffalo Turbine to affect its operation or reliability or which has been subject to misuse neglect or accident This warranty doe...

Page 8: ...Y CHECKS ________ Tire Pressure Check Model KB ________ All Decals Installed _________ Wheel Bolts ________ Review Operating and Safety Instructions _________ Belt Tension _________ Lubricate Machine ________ Guards in Place _________ Fasteners Tight _______ Trailer assembly bolts properly installed and tightened ALL 3 POINT HITCH MODELS PTO SHAFTS MUST TELESCOPE IN EVERY POSITION I have thoroughl...

Page 9: ...lo Turbine 716 592 2700 Tires and Wheels 1 Year Parts Buffalo Turbine 716 592 2700 Kohler Engines 3 Year Engine Warranty See Engine owner s Manual Kohler Dealer http kohlerplus com go to Dealer Locator Sandevil Units Buffalo Turbine 716 592 2700 EQUIPMENT REGISTRATION TO INCLUDE THE SERIAL NUMBER OF THE UNIT WILL BE REQUIRED FOR ALL WARRANTY REPAIRS PRE APPROVAL BY A FACTORY PERSON FROM BUFFALO TU...

Page 10: ...e 3 Check set screw nozzle pulley to ensure it tightened B Operating for first 5 hours 1 Re torque all hardware and fasteners 2 Check set screw nozzle pulley to ensure it tightened 3 Go to the normal servicing and maintenance schedule as defined in the Maintenance Section of the manual 4 3 PRE OPERATION CHECKS Efficient and safe operation of the Buffalo Turbine Sprayer and or Granular unit require...

Page 11: ...11 4 4 MODEL BT CS4 Assembly Instructions ...

Page 12: ...12 ...

Page 13: ...ne Sprayer and or Granular unit uses a high volume and velocity of air to move material from one place to another The system is simple and reliable requiring minimal maintenance If you encounter a problem that is difficult to solve even after reading through this trouble shooting section please call your local dealer or distributor Before calling please have this Operator s Manual and the serial n...

Page 14: ...eight With DOT Trailer 38 1 2 with Granular bin 53 54 with Granular bin 73 Weight without trailer Weight with DOT Trailer Weight with granular bin 100 Gallon tank Weight with granular bin and DOT trailer TBD TBD Approx 820 lbs TBD Electrical System 12 Volt battery 300 CCA Fuel Capacity 12 gallon Unleaded Fuel only Input Power ECH749 Kohler Engine EFI does not have a choke Input RPM Up to 3900 RPM ...

Page 15: ... 8 hrs or daily Remove all debris that has settled between the blower wheel fan and the stationary vanes Helps maintain peak performance Check engine oil and fill to proper level Do not overfill Check air filter and precleaner CL Clean debris from air intake and other cooling areas on the engine Check tire pressure Max 50 PSI Check Clamp Band Bolt for tightness 40 hours or weekly Check condition o...

Page 16: ...ws on one flange only A thread lock material is used on the threads at assembly Heat may be needed to break that bond Clean all dirt and rust that has accumulated on the shaft behind the flange then slowly wedge the center section off of the flange Note The flanges are counter bored to match the flange bushings Once the center section is removed belt 1 can be removed and a new belt can be installe...

Page 17: ...veral drops of Loctite 271 in these 2 holes 9 Install and tighten set screws in these 2 holes 10 Check and retighten the 4 bolts that hold the coupling center section in place 11 Visually inspect the unit and replace the guard DO NOT OPERATE WITHOUT THE GUARDS IN PLACE COUPLING COMPLETE KOHLER ENGINE PN 1110 1pc 3805 1pc 1112 4pc 1113 4pc 1114 1pc 1115 1pc 1256 1pc 2869 4pc Coupling flange 1 7 16 ...

Page 18: ...y aligned gauge should have little to no gap between itself and the shafts at any point along the gauge 6 To adjust move the engine The 2 mounting brackets have tapped holes in each corner to help support and adjust the position of the engine The 4 roll pins may need to be repositioned after alignment is completed and bolts are tightened 7 Tighten all engine bolts and recheck alignment Drill and i...

Page 19: ... BOLT PUSHOVER 1 21 1222 LOCK WASHER ZINC 4 1223 1 X X 3 16 THICK WASHER 2 1226 FLAT WASHER 3 21 1231 13 HEX NUT 2 1237 20 HEX NUT 2 24 1239 FRAME CSII SPRAYER 1 23 1247 PILLOW BLOCK BEARING 2 1256 MOREFLEX CENTER SECTION 1 1258 20 X HHCS 4 1259 LOCKWASHER 6 24 1308 PUMP MOUNT PLATE FOR CSII 1 24 1315 PUMP MOUNT PUSHOVER PLATE 1 24 1359 ENGINE RAIL 2 21 1378 PLASTIC BATTERY BOX AND COVER 1 21 1409...

Page 20: ...TEEL 1 4173 3 4 ELBOW STAINLESS STEEL 1 22 4175 3 4 CLOSE NIPPLE STAINLESS STEEL 3 22 4176 1 2 STREET ELL STAINLESS STEEL 2 22 4177 3 4 X 3 NIPPLE STAINLESS STEEL 4 22 4178 1 2 X 1 1 2 NIPPLE STAINLESS STEEL 1 22 4179 3 4 45 DEGREE ELBOW STAINLESS STEEL 2 21 4180 LED LIGHT STRIP ASSEMBLY 1 24 4181 ROTATION MOTOR W WEATHER PACK CONNECTOR 1 24 4185 EFI ENGINE STOCK MODEL 1 4187 GARDEN HOSE COUPLING ...

Page 21: ...21 ...

Page 22: ...22 ...

Page 23: ...23 ...

Page 24: ...24 ...

Page 25: ...25 ...

Page 26: ...26 ...

Page 27: ...27 ...

Page 28: ...28 ...

Page 29: ...29 ...

Page 30: ...30 ...

Page 31: ...31 ...

Page 32: ...32 ...

Page 33: ...33 ...

Page 34: ...34 ...

Reviews: