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Buhler 2595, Operator And Parts Manual

The Buhler 2595 Operator and Parts Manual is a must-have for anyone looking to properly operate and maintain their equipment. This comprehensive manual covers all aspects of the product, from troubleshooting to regular maintenance. Download it for free from 88.208.23.73:8080 and ensure your equipment runs smoothly for years to come.

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bühler

 

 

 

 

 

Allied Front-End Loader 

 

 

- 1 - 

P4094 

2595 & 2596 OPERATOR’S AND PARTS MANUAL

 

Table of Contents

 

 

Description 

 

 

 

 

 

 

 

 

Page

 

 

Registration and Policy 
  
Loader Specifications  

..........................................................................................  2

 

 

Introduction 
 

Terminology   ..............................................................................................  

4 

 Serial 

Decal 

Location  ................................................................................   5 

 

Safety 

 General 

Safety Notes  ................................................................................  

6 

 

Safety Decals   ............................................................................................  

7 

 Important 

Precautions   ...............................................................................  

7 

 

Pre – Operation  

....................................................................................................  10 

 

Operation 

 General 

Operating Notes   ..........................................................................   11

 

 

Hydraulics   .................................................................................................   11

 

 Bucket 

 

.......................................................................................................  

12

 

 

Backfilling or Scraping   ..............................................................................  13 

 

A – Frame   .................................................................................................   14 

 

Handling Bales and Pallets   .......................................................................   15 

 Grapple 

 .....................................................................................................   17 

 

 

Installing / Removing Loader 

 Installing   ....................................................................................................   18 
 Removing 

 

..................................................................................................  

19 

 

Installing / Removing Loader Attachments 

 Installing   ....................................................................................................   21 
 Removing 

 

..................................................................................................  

21 

 

Lubrication  

............................................................................................................  22 

 

Maintenance 

 General 

Inspection   ....................................................................................  23 

 

Lift locks   ....................................................................................................   23 

 

Pins and Bushings   ....................................................................................   23 

 

Mounting Kit   ..............................................................................................   24 

 Bolt 

Torque 

Chart  ......................................................................................   24 

 Hydraulics 

 

.................................................................................................  

25 

 

 

TSL General Notes  

...............................................................................................  28 

 

Trouble Shooting  

.................................................................................................  29 

 

Parts Appendix  

.....................................................................................................  31 

 

 

 

 

 

Summary of Contents for 2595

Page 1: ......

Page 2: ...en material published is for the sole purpose of identifying goods and shall conform to such descriptions Any sample or model is for illustrative purposes only and does not create an Express Warranty...

Page 3: ...ons 7 Pre Operation 10 Operation General Operating Notes 11 Hydraulics 11 Bucket 12 Backfilling or Scraping 13 A Frame 14 Handling Bales and Pallets 15 Grapple 17 Installing Removing Loader Installing...

Page 4: ...b hler Allied Front End Loader 2 P4094 LOADER SPECIFICATIONS Illustration TSL shown...

Page 5: ...5 3303 5180 2304 7970 3545 optional cylinder 7490 3397 8040 3576 Z Breakout force lbf daN 3480 1548 5385 2395 3695 1643 5690 2530 optional cylinder 5435 2418 5735 2551 VV Bucket rollback force at maxi...

Page 6: ...ou require any assistance information or additional manuals Terminology Basic terminology used throughout this manual has been identified below For part numbers and further details refer to the Parts...

Page 7: ...al will provide the model and date of manufacture of the loader and will be required to obtain correct replacement parts and complete warranty claims For your records record Serial Number here _______...

Page 8: ...with frayed or damaged hoses or leaking fittings A burst could cause the loader to drop suddenly and result in serious injury or death and cause damage to the loader or tractor Keep tractor on solid...

Page 9: ...this manual It indicates attention is required and identifies hazards your safety is involved Follow the recommended precautions The safety alert symbol indicates ATTENTION BECOME ALERT YOUR SAFETY I...

Page 10: ...b hler Allied Front End Loader 8 P4094 Safety Decal Location...

Page 11: ...d before leaving seat Do not walk or work under raised loader For servicing refer to operator s manual Read and understand operator s manual before operating loader CRUSHING HAZARD To prevent serious...

Page 12: ...cturer Tire inflation and capacity must meet or exceed additional weight of loader attachment and payload Maximize width for high lift applications Tread width must not exceed maximum width as recomme...

Page 13: ...to wear prematurely and may cause the loader to operate erratically The hydraulic hoses should be connected to the loader valve such that pushing forward on handles lowers the loader or dumps the att...

Page 14: ...ard momentum may cause damage to the loader or tractor When handling heavy loads be sure to raise and lower the loader slowly while leveling the attachment as required Feathering can assist in accurat...

Page 15: ...le dumping Immediately lower the loader to ground if the tractor becomes unstable Leave material which drifts over the bucket sides for final cleanup Backfilling or Scraping For forward back filling a...

Page 16: ...ty The standard duty frame is for handling medium sized round bales up to 1000 lbs fitted with a single centered 1240mm long heat treated spear and two short stabilizers For pallet applications with a...

Page 17: ...off the ground With the double or four spears enter the bale from one of the ends and drive the spear one third to one half the way up from the bottom and fully penetrate the bale Then rollback the b...

Page 18: ...ear s horizontal to the ground and slowly back the tractor straight out With pallet forks level and just above the ground drive the forks into the pallet completely Raise loader to lift pallet and car...

Page 19: ...speeds Carry loads as low as possible Avoid sharp turns and uneven terrain Manure tine kits available Pre punched tine holes standard on buckets 72 and larger Grapple for Hay or Silage Standard 2000...

Page 20: ...r proper orientation of loader operation 2 Extend lift cylinders to tilt both loader uprights approximately 30 degrees Rollback bucket to further raise upright for additional clearance Both upright ba...

Page 21: ...ff and store parking stands within loader cross tube remembering to stand on the outside of the loader arms Start the tractor and continue to cycle loader and attachment to verify loader operation Rem...

Page 22: ...te hydraulic controls slowly Loader will disengage from the mounting kit and may shift if not on firm level ground 3 Retract bucket cylinders to raise upright and disengage from the loader mount cradl...

Page 23: ...When both hooks are resting on the Quick tach rollback the bucket Shut tractor off Lock using both Quick tach pins and secure with hairpin clips CAUTION Verify attachment installation from tractor sea...

Page 24: ...m Molybdenum and synthetic greases are preferred Use the tractor hour meter as a guide Increase lubrication intervals for extreme use or adverse conditions Each pivot should be lubricated until grease...

Page 25: ...ious injury or death Refer to the Lift Lock Instructions Decal for proper use of the lift locks Lift Locks The lift locks on your loader are to be used whenever someone is attempting to be under the l...

Page 26: ...4 42 58 97 132 136 185 162 220 0 563 70 95 109 148 153 207 16 64 88 147 200 210 285 250 340 0 625 97 131 150 203 212 287 18 89 121 202 275 287 390 346 470 0 75 144 195 266 360 376 509 20 126 171 287 3...

Page 27: ...istered immediately With loader attachment on the ground check and add if necessary the approved hydraulic fluid Refer to the Tractor Manual for proper inspection of fluid level oil type and service i...

Page 28: ...with the joystick valve slip back the boot and clean away any debris Spray a corrosion resistant lubricant and remount the boot Replace a torn or cracked boot WARNING Shut tractor down and relieve oi...

Page 29: ...s and any existing corrosion Spray areas with a light corrosion resistant lubricant Re mount cables sleeves and adjust so that joystick is centered in both axis to the base Lock cable sleeve by using...

Page 30: ...to supply oil at a higher pressure no damage to the loader components will occur It is however recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering th...

Page 31: ...ns Worn or damaged O ring wiper seal in cylinder rod end Worn or damaged O rings in valve Remedy Check connections and compatibility or replace Change or replace filter Clean or replace filter Repair...

Page 32: ...lve set to low Hoses improperly connected Open center control valve on closed center tractor Closed center control valve on open center tractor Dirt or moisture build up on spool ends Incorrect torque...

Page 33: ...96 2596 S Main Frame Assembly 32 Hydraulic Plumbing 34 2595 TSL 2595 S TSL 2596 TSL 2596 S TSL Main Frame Assembly 36 Hydraulic Plumbing 38 2595 2596 Regular and True Self Leveling Notes 40 Cylinders...

Page 34: ...b hler Allied Front End Loader 32 P4094 2595 2595 S 2596 2596 S Main Frame Assembly...

Page 35: ...ent 14 63 4 4 4 4 12 115192 Link Weldment 10 25 4 4 4 4 13 114810 Link Spacer 2 375 OD x 2 0 LG 2 2 2 2 14 114475 Stand Tube 2 2 2 2 15 114303 Stand Foot 2 2 2 2 16 115902 Pin 1 25 x 5 75 8 8 8 8 17 1...

Page 36: ...b hler Allied Front End Loader 34 P4094 2595 2595 S 2596 2596 S Hydraulic Plumbing Assembly...

Page 37: ...ss Tube 2 2 2 2 7 113031 Tubing Lift Cyl Common 23 0 1 1 1 1 8 115910 Tubing Lift Cyl Common 15 0 1 1 1 1 9 115915 Tubing Bucket Cyl Top Dump 1 1 9 115913 Tubing Bucket Cyl Top Dump 1 1 10 115916 Tubi...

Page 38: ...b hler Allied Front End Loader 36 P4094 2595 TSL 2595 S TSL 2596 TSL 2596 S TSL Main Frame Assembly...

Page 39: ...12 812717 Grommet 2 2 2 2 13 115882 Link Weldment 14 63 4 4 4 4 14 115192 Link Weldment 10 25 4 4 4 4 15 114810 Link Spacer 2 375 OD x 2 0 LG 2 2 2 2 16 114475 Stand Tube 2 2 2 2 17 114303 Stand Foot...

Page 40: ...b hler Allied Front End Loader 38 P4094 2595 TSL 2595 S TSL 2596 TSL 2596 S TSL Hydraulic Plumbing Assembly...

Page 41: ...ing Lift Cyl Common 15 0 1 1 1 1 10 115915 Tubing Bucket Cyl Top Dump 1 1 10 115913 Tubing Bucket Cyl Top Dump 1 1 11 115916 Tubing Bucket Cyl Bottom Rollback 1 1 11 115914 Tubing Bucket Cyl Bottom Ro...

Page 42: ...on 2595 2595 S 2596 2596 S 26 812786 Tee 3 4 MJIC x 3 4 SWFJIC 4 4 4 4 27 812829 Elbow 90 3 4 MJIC x 3 4 SWFJIC 5 5 5 5 28 812052 Bolt Hex 0 250NC x 3 00 GR5 PL 2 2 2 2 29 81922 Nut Lock Nylon 0 250NC...

Page 43: ...38 00 Extended Length 52 50 52 50 63 00 63 75 63 75 Cylinder Assembly No 24921 24913 24808 24836 24838 Seal Kit No X1110 X1424 X1424 X1110 X1424 Shaft Diameter 1 50 1 75 1 75 1 50 1 75 Item Descriptio...

Page 44: ...ion Qty 1 115196 3 8 x 56 Hose 3 4 Swfjic x Swfjic 1 2 811706 3 8 x 48 Hose 3 4 Swfjic x Swfjic 1 3 115257 3 8 x 38 Hose 3 4 Swfjic x Swfjic 1 4 115260 3 8 x 15 Hose 3 4 Swfjic x Swfjic 1 5 115259 3 8...

Page 45: ...oader 43 P4094 Cartridge Notes 1 A2 B2 service ports must be used for bucket cylinders only 2 Remove plugs from a2 b2 and replace with item 1 cartridge Parts List X2264 Item Part No Qty 1 813353 Relie...

Page 46: ...0 375 16 14 5 20 20 27 20 28 27 38 0 438 14 23 32 31 43 31 43 42 58 0 500 13 37 50 50 68 45 62 5 61 85 0 563 12 50 70 68 95 70 95 95 129 0 625 11 70 95 95 129 90 122 5 122 166 0 750 10 125 165 169 224...

Page 47: ......

Page 48: ...9439 IA Atlantic 712 243 5520 IA Lakeview 712 657 8585 ID Meridian 208 887 6006 IL Hooppole 815 948 2591 IL LeRoy 309 962 8414 IN Clarksville 812 284 3376 IN Crawfordsville 317 362 4495 KS Wichita 76...

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