Buhler 2895E, Operator And Parts Manual

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Page 2: ...ten material published is for the sole purpose of identifying goods and shall conform to such descriptions Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all other warranties expressed or i...

Page 3: ...ns 7 Pre Operation 10 Operation General Operating Notes 11 Hydraulics 11 Bucket 12 Backfilling or Scraping 13 A Frame 14 Handling Bales and Pallets 15 Grapple 17 Installing Removing Loader Installing 18 Removing 19 Installing Removing Loader Attachments Installing 21 Removing 21 Lubrication 22 Maintenance General Inspection 23 Lift locks 23 Pins and Bushings 23 Mounting Kit 24 Bolt Torque Chart 24...

Page 4: ...bühler Allied Front End Loader 2 P4493 LOADER SPECIFICATIONS Illustration TSL shown ...

Page 5: ...optional cylinder Z Breakout force lbf daN 6550 2914 6550 2914 7450 3314 7475 3325 optional cylinder VV Bucket rollback force at maximum height lbf daN 6250 2780 6375 2836 6300 2802 6400 2847 optional cylinder XX Bucket rollback force at 59 in lift height lbf daN 8000 3559 7850 3492 8000 3559 7875 3503 optional cylinder ZZ Bucket rollback force at ground line lbf daN 7400 3292 7025 3125 7400 3292 ...

Page 6: ...our loader Keep this manual for reference and to forward to new operators and owners Contact your local Buhler Allied dealer if you require any assistance information or additional manuals Terminology Basic terminology used throughout this manual has been identified below For part numbers and further details refer to the Parts Appendix Loader Identification Illustration 2895E shown Some components...

Page 7: ...cal will provide the model and date of manufacture of the loader and will be required to obtain correct replacement parts and complete warranty claims For your records record Serial Number here _____________________________ Warranty Registration The Warranty Registration and Delivery Report MUST be completed within thirty 30 days of delivery to validate the warranty Buhler Manufacturing a partners...

Page 8: ...r with frayed or damaged hoses or leaking fittings A burst could cause the loader to drop suddenly and result in serious injury or death and cause damage to the loader or tractor 9 Keep tractor on solid ground when raising loader Loose fill rocks and holes can be dangerous for loader operation and movement 9 If for some reason you feel the tractor tipping immediately lower the loader 9 A pivoting ...

Page 9: ...t this manual It indicates attention is required and identifies hazards your safety is involved Follow the recommended precautions The safety alert symbol indicates ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol appears in conjunction with statements and signs CAUTION WARNING The danger symbol indicates an imminently hazardous situation which will result in death or serious injury This ...

Page 10: ...bühler Allied Front End Loader 8 P4493 Safety Decal Location ...

Page 11: ...nd before leaving seat Do not walk or work under raised loader For servicing refer to operator s manual Read and understand operator s manual before operating loader CRUSHING HAZARD To prevent serious injury of death Do not handle round bales or other shiftable objects unless loader is equipped with an attachment designed for this purpose Do not handle loose loads that are not secured Do not lift ...

Page 12: ...acturer Tire inflation and capacity must meet or exceed additional weight of loader attachment and payload Maximize width for high lift applications Tread width must not exceed maximum width as recommended in the Mounting Kit Listing WARNING Add rear ballast to help prevent personal injury or death caused by tractor roll over Rear Ballast Rear ballast is required to ensure 25 of gross vehicle weig...

Page 13: ...p to wear prematurely and may cause the loader to operate erratically The hydraulic hoses should be connected to the loader valve such that pushing forward on handles lowers the loader or dumps the attachment When using the Allied Remote Hydraulic Control pushing forward should lower the loader while pushing directly right should dump the attachment The Allied Remote Hydraulic Control is equipped ...

Page 14: ...ward momentum may cause damage to the loader or tractor When handling heavy loads be sure to raise and lower the loader slowly while leveling the attachment as required Feathering can assist in accurately controlling operations by regulating oil flow through cylinders A third function hydraulic control is available for grapple or other hydraulic applications An optional divertor valve is connected...

Page 15: ...ile dumping Immediately lower the loader to ground if the tractor becomes unstable Leave material which drifts over the bucket sides for final cleanup Backfilling or Scraping For forward back filling approach pile with a level bucket Utilize the float position to minimize bucket cutting edge wear Leave dirt in bucket Dumping on each pass reduces efficiency NOTE Use leveling rod for a guide to ensu...

Page 16: ...uty The standard duty frame is for handling medium sized round bales up to 1000 lbs fitted with a single centered 1240mm long heat treated spear and two short stabilizers For pallet applications with a maximum load up to 2000 lbs when fitted with 42 0 fork kit Heavy Duty 60 The Heavy Duty 60 frame is for handling medium to large sized round bales up to 2000 lbs when fitted with two bottom 1240mm l...

Page 17: ...t off the ground With the double or four spears enter the bale from one of the ends and drive the spear one third to one half the way up from the bottom and fully penetrate the bale Then rollback the bucket cylinders approximately three quarters of the cylinder s stroke and lift bale approximately 12 0 off the ground CAUTION Never attempt to use the spears as forks as the spears can easily penetra...

Page 18: ...spear s horizontal to the ground and slowly back the tractor straight out With pallet forks level and just above the ground drive the forks into the pallet completely Raise loader to lift pallet and carry level 6 to 12 inches off the ground Note The TSL loader is highly recommended when operating with pallet forks for maintaining a constant level load Use the level indicator as a guide to ensure f...

Page 19: ... low speeds Carry loads as low as possible Avoid sharp turns and uneven terrain Manure tine kits available Pre punched tine holes standard on buckets 72 and larger Grapple for Hay or Silage Standard Euro Quick attach brackets 2495E 2895E Standard 495 995 Quick attach Optional 95 395 Quick attach Optional factory pre punched grapple buckets 84 96 102 only Bucket Options Regular Snow 48 60 72 84 96 ...

Page 20: ...or proper orientation of loader operation 2 Extend lift cylinders to tilt both loader uprights approximately 30 degrees Rollback bucket to further raise upright for additional clearance Both upright base pivots must be above the loader mount cradle CAUTION Verify front and side clearances during installation to avoid tractor damage Position hydraulic hoses such that they will not be pinched or str...

Page 21: ...off and store parking stands within loader cross tube remembering to stand on the outside of the loader arms Start the tractor and continue to cycle loader and attachment to verify loader operation Removing WARNING A bucket or other suitable attachment must be attached to the loader for stability Always remove the loader on firm level surface away from children s play areas and high traffic areas ...

Page 22: ...ate hydraulic controls slowly Loader will disengage from the mounting kit and may shift if not on firm level ground 3 Retract bucket cylinders to raise upright and disengage from the loader mount cradle If additional clearance is required extend lift cylinders while slowly backing the tractor away from the loader 4 After the tractor is clear of the loader retract all cylinders to protect the shaft...

Page 23: ...thin both bucket hooks When both hooks are resting on the Quick tach rollback the bucket Shut tractor off Lock using both Quick tach pins and secure with hairpin clips CAUTION Verify attachment installation from tractor seat by lowering level attachment to ground and retracting the lift cylinders Removing 1 Rollback attachment and lower near ground position Shut tractor off 2 Remove both Quick tac...

Page 24: ...e temperature range Lithium Molybdenum and synthetic greases are preferred Use the tractor hour meter as a guide Increase lubrication intervals for extreme use or adverse conditions Each pivot should be lubricated until grease is visible at pin TSL Loader Shown IMPORTANT Ensure that grease fittings accept grease Should any fitting become plugged replace immediately Pivots not greased as specified ...

Page 25: ...e the loader to drop resulting in serious injury or death Refer to the Hydraulic Lift Lock Instructions Decal for proper use of the lift lock Hydraulic Lift Lock The lift lock on your loader is to be used whenever someone is attempting to be under the loader or for tractor servicing When using the lock ensure loader is free of any load in the loader attachment or no attachment To engage hydraulic ...

Page 26: ...5 109 148 153 207 16 64 88 147 200 210 285 250 340 0 625 97 131 150 203 212 287 18 89 121 202 275 287 390 346 470 0 75 144 195 266 360 376 509 20 126 171 287 390 405 550 486 660 0 875 166 225 430 583 606 821 22 169 230 390 530 549 745 656 890 1 250 339 644 873 909 1232 24 217 295 497 675 708 960 840 1140 1 125 354 480 795 1077 1288 1745 27 320 435 733 995 1032 1400 1239 1680 1 25 500 678 1120 1518...

Page 27: ...nistered immediately With loader attachment on the ground check and add if necessary the approved hydraulic fluid Refer to the Tractor Manual for proper inspection of fluid level oil type and service intervals Visually check hoses and fittings for leaks and damage on a daily bases Ensure hoses do not bind or stretch during operation Always keep hoses tied or supported to prevent rubbing against sh...

Page 28: ...d with the joystick valve slip back the boot and clean away any debris Spray a corrosion resistant lubricant and remount the boot Replace a torn or cracked boot WARNING Shut tractor down and relieve oil pressure in system by moving the control valve spools in both directions before doing any maintenance Maintenance involves yearly removal of valve spool end caps and cleaning all debris and corrosi...

Page 29: ...is and any existing corrosion Spray areas with a light corrosion resistant lubricant Re mount cables sleeves and adjust so that joystick is centered in both axis to the base Lock cable sleeve by using the jam nut Note In severe cold weather climates inspect and maintain the valve and joystick cables before cold weather Screw Lock Washer Jam Nut Cable Sleeve Cable ...

Page 30: ... to supply oil at a higher pressure no damage to the loader components will occur It is however recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation 3 The extra bucket stroke length allows for the bucket to be dumped to approximately 90 degrees at ground This allows for bucket assist when traction is minimal If the...

Page 31: ...ot dump Loader chatters or vibrates when raising and lowering Excessive movement at pivots Pump noisy Oil leaks Oil Leaks at Valve Remedy Check connections and compatibility or replace Change or replace filter Clean or replace filter Repair or replace pump Check all hoses and tubes for leaks damage or restrictions Replace damaged or restricted hoses or tube lines Inspect clean repair or replace va...

Page 32: ...alve set to low Hoses improperly connected Open center control valve on closed center tractor Closed center control valve on open center tractor Dirt or moisture build up on spool ends Incorrect torque applies to sectional valves only Remedy Repair or replace pump Check loader specifications Replace any worn parts and install a seal repair kit Repair or replace valve Have authorized dealer replace...

Page 33: ...ion Page 2895E 2895E S Main Frame Assembly 32 Hydraulic Plumbing 34 2895E TSL 2895E S TSL Main Frame Assembly 36 Hydraulic Plumbing 38 2895E Regular and True Self Leveling Possible Attachment Interference 40 Cylinders 41 Hydraulic Fitting Torques 42 Prevailing Torque Locknuts 42 ...

Page 34: ...bühler Allied Front End Loader P4493 32 2895E 2895E S Main Frame Assembly 5 ...

Page 35: ...25 4 4 17 115908 Pin 1 50 DIA x 6 75 2 2 18 113579 Bushing 1 50 ID x 1 88 OD 4 4 19 113633 Bushing 1 25 ID x 1 63 OD 8 8 20 113691 Bushing 1 25 ID x 1 63 OD x 0 75 LG 8 8 21 12779 Hair Pin Clip 6 6 22 110907 Stand Pin 2 2 23 81669 Hex Bolt 0 625 UNC x 3 5 Lg 2 2 24 81967 Nut Lock 0 625 DIA 2 2 25 81344 Nut Lock Nylon 0 375 UNC 13 13 26 81570 Flat Washer 0 375 DIA 4 4 27 24242 Cross Tube Cover 1 1 ...

Page 36: ...bühler Allied Front End Loader P4493 34 2895E 2895E S Hydraulic Plumbing Assembly ...

Page 37: ...4 16 SWFJIC 2 5 811754 Hose 3 8 x 18 3 4 16 MORB x 3 4 16 SWFJIC 2 6 112837 Tubing Bucket Cyl Cross Tube 2 2 7 112937 Tubing Lift Cyl Common 31 0 2 7 113031 Tubing Lift Cyl Common 23 0 2 8 115510 Tubing Bucket Cyl Top Dump 1 8 115701 Tubing Bucket Cyl Top Dump 1 9 115511 Tubing Bucket Cyl Bottom Rollback 1 9 115702 Tubing Bucket Cyl Bottom Rollback 1 10 115512 Tubing Lift Cyl Top Drop 1 1 11 11551...

Page 38: ...bühler Allied Front End Loader P4493 36 2895E TSL 2895E S TSL Main Frame Assembly 45 45 ...

Page 39: ...25 x 7 00 4 4 18 115900 Pin 1 25 x 5 25 2 2 19 115908 Pin 1 50 x 6 75 2 2 20 113579 Bushing 1 50 ID x 1 88 OD 4 4 21 113633 Bushing 1 25 ID x 1 63 OD 20 20 22 113691 Bushing 1 25 ID x 1 63 OD x 0 75 LG 8 8 23 12779 Hair Pin Clip 6 6 24 110907 Stand Pin 2 2 25 81669 Hex Bolt 0 625 UNC x 3 5 Lg 2 2 26 81967 Nut Lock 0 625 UNC 6 6 27 81344 Nut Lock Nylon 0 375 UNC 13 13 28 81570 Flat Washer 0 375 DIA...

Page 40: ...bühler Allied Front End Loader P4493 38 2895E TSL 2895E S TSL Hydraulic Plumbing Assembly 4 3 15 13 7 B B A 12 VIEW A A 3 4 9 10 11 14 6 17 13 16 5 2 ...

Page 41: ...t Cyl Common 23 0 2 9 115510 Tubing Bucket Cyl Top Dump 1 9 115701 Tubing Bucket Cyl Top Dump 1 10 115511 Tubing Bucket Cyl Bottom Rollback 1 10 115702 Tubing Bucket Cyl Bottom Rollback 1 11 115512 Tubing Lift Cyl Top Drop 1 1 12 115513 Tubing Lift Cyl Bottom Raise 1 1 13 11362 Clip Pipe Std 9 9 14 811414 Elbow 90 3 4 MORB x 3 4 MJIC 2 2 15 812128 Elbow 90 3 4 MJIC x 3 4 MJIC 2 2 16 812069 Tee 3 4...

Page 42: ...attachments are not used See following description below to reverse links Before reversing the linkages remove attachments and engage the hydraulic loader lock refer to page 23 for hydraulic loader lock instructions Refer to pages 36 and 37 for corresponding item and part numbers Remove the 1 25 x 7 25 pin item 40 connecting the linkages items 11 12 Remove the 1 25 x 6 25 pin item 17 connecting th...

Page 43: ... 50 Retracted Length 38 75 52 25 52 50 45 25 Extended Length 66 25 76 75 85 00 77 75 Cylinder Assembly No 25166 25186 24607 24774 Seal Kit No X1424 X1424 X1425 X1425 Shaft Diameter 1 75 1 75 2 00 2 00 Item Description Part Number Part Number Part Number Part Number 1 Head Plate 24606 24606 24430 24430 2 Shaft Weldment 116264 116368 113700 114719 3 Cylinder Tube Weld t 24949 24951 24785 24785 4 Pis...

Page 44: ... 0 375 16 14 5 20 20 27 20 28 27 38 0 438 14 23 32 31 43 31 43 42 58 0 500 13 37 50 50 68 45 62 5 61 85 0 563 12 50 70 68 95 70 95 95 129 0 625 11 70 95 95 129 90 122 5 122 166 0 750 10 125 165 169 224 155 210 210 285 0 875 9 185 250 251 339 225 312 5 305 423 1 000 8 275 375 373 508 360 462 5 488 627 0 250 28 5 5 7 5 7 10 7 10 9 14 0 313 24 10 13 14 18 12 17 16 23 0 375 24 16 22 22 30 21 29 28 39 ...

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Page 46: ...tone Mountain 770 908 9439 IA Atlantic 712 243 5520 IA Lakeview 712 657 8585 ID Meridian 208 887 6006 IL Hooppole 815 948 2591 IL LeRoy 309 962 8414 IN Clarksville 812 284 3376 IN Crawfordsville 317 362 4495 KS Wichita 765 265 9577 MN Lakeville 952 469 5267 MT Billings 406 248 7771 NE Gothenburg 308 537 7175 Burando Hill Katanning W Australia 011 618 98 214422 Chihuahua Mexico 011 52 158 90306 NC ...