BUNDU POWER BP2S, Operation Manual

Page 1: ...BP 2 S OP E RA T I ON MANUAL ...

Page 2: ...ath This sign indicates that the generator could be damaged if not operated within the parameters and guidelines set out in the manual Should any problems arise during the use of your generator please contact your local agent for assistance Details of which can be found on the website www bundupower co za NOTE Warranty of this product is held with the branch where you purchased the generator Gener...

Page 3: ...Labels 4 5 3 Component Identification 6 8 4 Pre Start Check list 9 12 5 Starting the Engine 13 14 6 Using the Generator 15 18 7 Turning the Generator off 19 20 8 Maintenance 21 25 9 Transport and Storage 26 10 Troubleshooting 27 11 Technical Specifications 28 ...

Page 4: ...p it stored away from the generator and out of the reach of children Do not have any naked flames or cigarettes close to the generator when in operation or refuelling Clean any overflow of petrol away from the generator Check the generator thoroughly prior to starting it each time The generator must be placed on a level surface for optimal operation If the generator is tilted the petrol will leak ...

Page 5: ...4 2 LABELS Oil Level Label Engine Switch Display V Hz Hrs ...

Page 6: ...5 2 LABELS CONT Label of Warning ...

Page 7: ...6 3 COMPONANT IDENTIFICATION Choke ON OFF Switch Pull Start Handle Fuel Tank Vent Fuel Cap Controls Display V Hz Hrs Maintenance Cover Maintenance Cover Exhaust ...

Page 8: ...7 3 COMPONANT IDENTIFICATION CONT AC Electricity Socket Ground Display V Hz Hrs DC Protector DC Socket Oil Alarm LED Overload Alarm LED Output Indicator LED Smart Throttle ...

Page 9: ...ICATION CONT SMART THROTTLE The RPM of the generator is automatically adjusted to save fuel when there is little to no load on the generator This feature can be turned on an off using the switch on the control panel ON OFF ...

Page 10: ...ts in the generator Using inferior lubricants or 2 stroke lubricant will significantly reduce the life span of the generator and void the warranty RECOMMENDED OIL SAE10W30 The generator has a safety feature which will turn the generator off if the oil level is too low To avoid the inconvenience of this shutdown please always check the oil level before using the generator Maximum Level Oil Plug Mea...

Page 11: ...l Always empty the generator of fuel when being stored Petrol is highly flammable and volatile in certain circumstances Always take precautions when using or storing petrol Always turn off the generator when adding fuel to it Let the generator cool down before filling with fuel Clean any spillage off of the generator prior to operating the generator Avoid direct contact with your skin and eyes Sho...

Page 12: ...THE AIR FILTER Before running the generator check that the air filter is clean and clear of obstructions The generator will not operate optimally without the good airflow through the air filter To check the air filter unscrew the larger maintenance panel and unscrew the air filter housing to check the air filter inside Either clean the air filter or replace it if necessary DO NOT run the generator...

Page 13: ...12 4 CHECKS BEFORE OPERATING CONT Air Filter Core Air Filter Air Filter Cover Screw Air Filter Cover ...

Page 14: ...he AC plug from the generator 2 Turn the valve on the top of the fuel cap to the open position a NOTE When transporting the generator this valve should be in the off position 3 Turn the switch on the side of the generator to the ON position Located next to the pull start 4 Turn the choke to the START position OPEN VALVE ON OFF START CHOKE 3 4 ...

Page 15: ...away from the generator whilst holding the handle on the top of the generator Be careful not to let go of the handle release it slowly by hand 6 Once the engine has warmed up turn the choke to the RUN position Pull Start Recoil Start Turn choke to RUN ...

Page 16: ...angerous and illegal Do not exceed the rated power of the generator Check the electrical appliances prior to connecting them to the generator Do not exceed the fixed current limit on the sockets Do not modify the engine this could result in under or over voltage to your appliances Extension cords up to 60m can be 1 5mm from 60 to 100m should be 2 5mm If the cable is too long the resistance increas...

Page 17: ...ces on Prior to connecting the appliances to the generator check to ensure they re in good operating order OVERLOAD LIGHT When the generator is operating normally the green indicator light will be on If the generator is overloaded or there is a short circuit the green indicator light will go off and the red overload light will illuminate In this situation you should shut down the generator and dis...

Page 18: ... off position To avoid sparks when connecting the battery for charging connect the charging cable to the generator first Ensure that the positive and negative clamps are not touching one another Connect the positive clamp to the positive terminal first RED Then connect the negative clamp to the negative terminal BLACK DO NOT start the generator with a battery connected for charging Keep the chargi...

Page 19: ...IL ALARM The generator has a low oil alarm which is designed to protect the generator from being damaged when operated without enough oil The engine will automatically shut down if there is a low oil alarm If you attempt to run the generator again it will shut down with the same alarm Top up the oil in the generator to solve this problem ON OFF CIRCUIT BREAKER Low Oil Yellow Light ...

Page 20: ...ll immediately disable the generator Do not use this shutdown procedure for regular operation as it may damage your appliances NORMAL OPERATION SHUTDOWN 1 Turn off all the appliances connected to the generator 2 Unplug the AC and DC sockets from the generator 3 Turn the generator ON OFF switch to the OFF position PLUG ON OFF Turn switch to OFF OFF ...

Page 21: ...20 7 TURNING OFF THE GENERATOR CONT 4 Once the generator has cooled down turn the vent on the fuel cap to the off position to close the fuel cap Turn Vent to OFF Fuel Cap ...

Page 22: ...s 6 Months 100 Hrs 1 Year 200 Hrs OIL CHECK X CHANGE X X AIR FILTER CHECK X CHANGE X SPARK PLUG CHECK X CHANGE X BURNING CONTAINER CLEAN Every 300 Hours FUEL FILTER CLEAN X FUEL LINE CHECK Every 2 years replace if necessary NOTES 1 If the generator is being used in a dusty or dirty environment more regular maintenance will be required especially of the Air filter 2 Only authorised personnel should...

Page 23: ...iquid and drain it into an appropriate container to be disposed of correctly Keep the fuel tank vent in the closed position when draining the oil OIL CAPACITY 0 25 litres 1 Remove the large maintenance cover 2 Unscrew the oil filler cap 3 Discharge the dirty oil into a suitable disposable container 4 Fill with the recommended oil 5 Replace the maintenance cover Maintenance Cover Oil Filler Cap Max...

Page 24: ... the air filter housing 3 Clean the core of the air filter using a solvent with a high combustion temperature Do not use petrol to clean 4 Replace the air filter into the generator 5 Replace the air filter housing 6 Replace the large maintenance cover Maintenance Cover Air Filter Housing Air Filter Core ...

Page 25: ...e that the spark plug is in good condition and there is no accumulation of deposits on it 1 Dismantle the small maintenance cover on the top of the generator 2 Remove the cap covering the spark plug 3 Remove any dirt surrounding the base of the spark plug 4 Remove the spark plug with a spanner Spark Plug Maintenance Cover Spark Plug Cap ...

Page 26: ...k plug It should be between 0 6mm and 0 7mm 7 Screw the new spark plug into place by hand being careful not to cross thread the threads Once finger tight use the spanner to tighten 8 Replace the spark plug cap 9 Replace the small maintenance cover The spark plug must be firmly tightened in place Failure to tighten sufficiently can cause excessive heat which can damage the generator 0 6 0 7 mm ...

Page 27: ...or has not be over filled with oil If fuel or oil leaks from the generator ensure you clean the generator and surrounding are before operating the generator Do not run the generator in a moving vehicle When transporting or storing the generator ensure that it is in a cool dry place Do not leave in direct sunlight Remove fuel if you plan to drive off road or on uneven roads LONG TERM STORAGE 1 ONLY...

Page 28: ...he tank Fill the tank with Petrol Is the switch in the ON position Turn switch to ON position Is there oil in the generator Top up with oil Replace the spark plug Is the spark plug making a spark Send generator to local authorised agent NO NO NO NO YES YES YES YES ...

Page 29: ... Throttled COOLING Air Cooled IGNITION Recoil Start TANK SIZE 3 5 l SPARK PLUG A7RC NOISE LEVEL 64 dB 7m DISPLACEMENT 113 cc ALTERNATOR FREQUENCY 50 Hz VOLTAGE 230 V Single Phase CURRENT 7 4 A PRIME OUTPUT 1700 Watts STANDBY OUTPUT 2000 Watts DC OUTPUT 12V 6A INVERTER Yes NOISE LEVEL NO LOAD 59 dB 7m NOISE LEVEL FULL LOAD 64 dB 7m All ratings are approximate and are subject to change without prior...