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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

16

8. BURNER OPERATING

8.1. I

gnition.

After  the  start  up  of  the  burner  from 

the control panel, the main pellet auger 

conveys certain amount of fuel from the 

pellet hopper to the burner. This specific 

amount of pellets is set by the installer 

and depends on the fuel characteristics. 

The fed-in quantity of pellets is conveyed 

from the auger conveyor built in the 

burner  to  the  combustion  chamber 

where it is being ignited using hot air.

8.2. Burning.

The burning process takes place in 

the  combustion  chamber  and,  after 

it  has  been  fed  into  the  combustion 

chamber,  the  fuel  is  then  transported 

from the internal auger conveyor to 

the  combustion  chamber  in  portions. 

This  allows  for  constant  and  optimal 

burning rate of the fuel . Flame intensity 

is monitored by a photosensor which 

monitors the burning and feeds data 

into the control unit  which enables the 

starting  or  stopping  of  the  combustion 

process, if necessary.  The output of the 

burner is determined by the intervals 

preset on the control panel taking into 

account  the  heating  value,  size  and 

density of the pellets.

8.3.

 

Automatic cleaning system

.

The “Pell” pellet burner is equipped with 

innovative  automatic  cleaning  system 

for  the  combustion  chamber.  Thanks  to 

a powerful cleaning motor built in the 

burner body, air is being  blown in at high 

speed and rate thus removing all residues 

–  ash,  noncombustible  inclusions,  etc. 

built  up  into  the  combustion  chamber 

of the  boiler. These automatic cleaning 

cycles last several seconds and can be 

additionally  adjusted  as  well  as  their 

repeat rate depending on the load of the 

burner.

8.4.  Installer  prescriptions  regarding 

burner servicing and maintenance

Before the heating season it is mandatory 

to check up and clean the burner and its 

components.

It is mandatory to clean up the 

combustion chamber of burner using the 

scraper brush from the maintenance kit. 

In  case  of  combustion  chamber  orifices 

clogged  by  non-combustive  material, 

those should be released using a bodkin. 

Clean  thoroughly  the  inner  combustion 

chamber using the scraper brush to 

remove all deposits on the metal surface. 

Use a vacuum cleaner to remove all sand 

and  ashes  from  inside  the  combustion 

chamber. Check integrity of gasket 

between outer combustion chamber and 

closing hatch, replace if compromised.

It  is  mandatory  to  clean  dust  off  main 

fan and controller board
8.5.  Important  recommendations  for 

long-lasting and correct operation of the 

boiler

- For  assembly  and  installation  of  the 

burner follow the requirements in this 

manual.

- Use only recommended in this manual 

fuel.

- Disassemble the burner from the boiler 

body before clean it. Depending on fuel 

and  burner  settings,  clean  the  pellet 

burner once a month.

- User`s  training  for  operation  and 

maintenance of burner is performed by 

an authorized installer or service shop.

Failure 

to 

observe 

the 

installation 

and 

operating 

requirements  described  in  the 

manual and the service booklet 

voids the warranty.

Summary of Contents for Pell 150

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER SERVICE SHOP PELLET BURNER Pell series Version i0 4 4 EN...

Page 2: ......

Page 3: ...rner to pellet auger and fuel hopper 12 7 2 Connecting the burner to the mains power supply 12 7 3 Trouble shooting 15 8 BURNER OPERATING 16 8 1 Ignition 16 8 2 Combustion 16 8 3 Automatic cleaning sy...

Page 4: ...oper operation of the product 1 2 1 Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed local construction regulations...

Page 5: ...clean it Unattended children must not be allowed access to premises with running pellet burner inside It is mandatory to assure a backup power generator of corresponding rated power see 12 3 Safety ru...

Page 6: ...tion when touching the observation port for monitoring the burning process It may be hot 1 2 3 Minimum clearances for installation and combustibility of construction materials The applicable minimum c...

Page 7: ...of the fuel 2 1 Design The burner is made of high quality stainless steel able to withstand temperatures of up to 1150 The burner must be installed on a heating boiler The burner consists of two parts...

Page 8: ...m of the burner short circuit high current etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all param...

Page 9: ...es Parameters Units ENplus A1 ENplus A2 EN B Diameter mm 6 1 8 1 6 1 8 1 6 1 8 1 Lenght mm 15 L 40 1 15 L 40 1 15 L 40 1 Bulk dentsity kg m2 600 600 600 Calorific heating value MJ kg 16 5 19 16 3 19 1...

Page 10: ...o consideration when choosing fuel for your Pell burner 4 TRANSPORTATION OF THE PELLET BURNER When loading transporting and unloading of the device appropriate safety equipment must be used in accorda...

Page 11: ...ll not have direct contact with the ground placed on pallets maximum two tiers and in their original packaging The storage period is not more than 2 years from date of manufacture It is recommended th...

Page 12: ...5 Mounting the pellet burner Pell to WBS boiler 1 WBS boiler 4 Auger 2 Pellet burner Pell 5 Fuel hopper 3 Auger flexible pipe 7 2 Connecting the pellet burner to the mains power supply Such connectio...

Page 13: ...ottom Sensor DHW Sensor Buffer top Sensor Temperature sensor in the water jacket of the boiler Internal Feeder blue blue Inputs Group 1 RT Room thermostat PS Photo sensor RB Temperature sensor at the...

Page 14: ...e brown blue brown blue brown blue brown blue L N Power Suplay 220 V L N Fuel Feeder L N CH Pump 220 V L N DHW Pump 220 V L N Boiler Sensor L N DHW Sensor L N Room Therm L N Buffer top Sensor L N Buff...

Page 15: ...manual 3 2 Low performance of the automatic cleaning system 3 2 Increase turn on frequency of the automatic cleaning system 3 3 Improper setting of fuel air mixture 3 3 Adjust using gas analyzer 4 Smo...

Page 16: ...dues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their repeat...

Page 17: ...combustion chamber housing 9 CONTROL UNIT 9 1 Controller view Explanation of buttons and indicators LCD screen The controller screen displays the information for the operation of the facility Explanat...

Page 18: ...2 symbol means Medium output mode of boiler In this mode the boiler operates at partial output Flame 1 symbol means Low output mode of boiler In this mode the boiler operates at minimum output This sy...

Page 19: ...automatic cleaning system is activated Symbol T indicates that room termostat has been activated In CH only mode when there is a signal from room termostat the burner burns 5 min at max power followe...

Page 20: ...emp 75 C and Hysteresis 05 C when water inside the boiler heats up to 70 C the pump will start When water temperature inside the DHW storage tank reaches 75 C the pump will stop It will restart once t...

Page 21: ...ction scheme according to wiring diagram Summer Mode Summer mode Boiler works for heating of domestic hot water only If you have selected the CH DHW option upon confirmation of command via the F butto...

Page 22: ...ury Fuel C Set the calorific value of used fuel The calorific value is marked on fuel package Feed Determine the number of cycles for screw calibration When entering a larger number of cycles will get...

Page 23: ...button to confirm and exit the menu 9 3 2 Cleaning setup The burner performs automatic cleaning before each ignition and shut down You can use this menu to adjust the running time of the main fan FAN...

Page 24: ...mode of operation two flames Upon reaching 82 the burner enters into still lower mode of operation one flame Upon reaching 85 the burner enters into suspend mode Suspend Select the desired option usi...

Page 25: ...n the next parameter Use the button to open the next page of the menu 9 3 8 Suspend Time In this menu you can adjust the time period for which the burner will remain in suspended mode and the time can...

Page 26: ...the controller menu Burner Feeder internal burner auger feeder Cleaner Motor Tstat NO Thermostat normally open There must be a checkmark on the internal pellet auger of the burner Burner Feeder Select...

Page 27: ...roller is in Standby mode Test EFan Speed Use this menu to test the fan exhaust if installed You can control the fan inrealtime without confirming anything using only the navigation arrows Use the but...

Page 28: ...amount of pellets collected in the bag over a 15 minute period is 4320 grams 900 sec We then divide 4320 by 900 and get 4 8 grams of pellets per 1 second Repeat the measurement in order to obtain con...

Page 29: ...roximately 100 ppm which is 2 5 times lower than the maximum allowed limits for harmful emissions in the EU Member States Thus you can reduce the amount of harmful emission and contribute to environme...

Page 30: ...0 50 50 50 Fan B E 20 1 20 1 20 1 22 1 32 1 Setup Feed 30 30 30 30 30 Fan B E 25 1 17 1 17 1 15 1 17 1 Suspend Feed 5 5 5 5 5 Fan B E 15 1 17 1 17 1 5 1 17 1 Suspend Time 5 min Interm Cleaning Cycle 3...

Page 31: ...agram 9 Elements of pellet burner Pell 1 Pellet burner Pell 6 Feeder chute 2 Auger flexible pipe connection 7 Burner housing 3 Auger motor 8 Combustion chamber corps 4 Automatic pellet auger 9 Combust...

Page 32: ...081300000020 3 89801300000024 3 89801300000037 4 89800000000005 4 89800000000011 5 89801381000001 5 89801381000002 5 89081300000023 5 89801381000003 6 78801100000001 7 83801200000001 7 83801200000009...

Page 33: ...250 390 350 450 550 350 450 600 500 500 450 500 500 800 Required chimney draught Pa 25 27 30 32 40 Boiler mounting kit P P P P P Heat output adjustment P P P P P Combustion Efficiency Emitted heat 96...

Page 34: ...disposal thereof is required separately from the normal flow of solid household waste Obsolete equipment shall be collected separately from other recyclable waste containing materials with adverse eff...

Page 35: ......

Page 36: ...tem bg 12 Madara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 13 Chelopeshko Shose Str 1839 Sofia Bulgaria t 359 2 903 97 80 f 359 54 874 556 e mail sales sun...

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