BURNiT Pell 150, Installation And Operation Manual

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER SERVICE SHOP PELLET BURNER Pell series Version i0 4 4 EN...

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Page 3: ...rner to pellet auger and fuel hopper 12 7 2 Connecting the burner to the mains power supply 12 7 3 Trouble shooting 15 8 BURNER OPERATING 16 8 1 Ignition 16 8 2 Combustion 16 8 3 Automatic cleaning sy...

Page 4: ...oper operation of the product 1 2 1 Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed local construction regulations...

Page 5: ...clean it Unattended children must not be allowed access to premises with running pellet burner inside It is mandatory to assure a backup power generator of corresponding rated power see 12 3 Safety ru...

Page 6: ...tion when touching the observation port for monitoring the burning process It may be hot 1 2 3 Minimum clearances for installation and combustibility of construction materials The applicable minimum c...

Page 7: ...of the fuel 2 1 Design The burner is made of high quality stainless steel able to withstand temperatures of up to 1150 The burner must be installed on a heating boiler The burner consists of two parts...

Page 8: ...m of the burner short circuit high current etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all param...

Page 9: ...es Parameters Units ENplus A1 ENplus A2 EN B Diameter mm 6 1 8 1 6 1 8 1 6 1 8 1 Lenght mm 15 L 40 1 15 L 40 1 15 L 40 1 Bulk dentsity kg m2 600 600 600 Calorific heating value MJ kg 16 5 19 16 3 19 1...

Page 10: ...o consideration when choosing fuel for your Pell burner 4 TRANSPORTATION OF THE PELLET BURNER When loading transporting and unloading of the device appropriate safety equipment must be used in accorda...

Page 11: ...ll not have direct contact with the ground placed on pallets maximum two tiers and in their original packaging The storage period is not more than 2 years from date of manufacture It is recommended th...

Page 12: ...5 Mounting the pellet burner Pell to WBS boiler 1 WBS boiler 4 Auger 2 Pellet burner Pell 5 Fuel hopper 3 Auger flexible pipe 7 2 Connecting the pellet burner to the mains power supply Such connectio...

Page 13: ...ottom Sensor DHW Sensor Buffer top Sensor Temperature sensor in the water jacket of the boiler Internal Feeder blue blue Inputs Group 1 RT Room thermostat PS Photo sensor RB Temperature sensor at the...

Page 14: ...e brown blue brown blue brown blue brown blue L N Power Suplay 220 V L N Fuel Feeder L N CH Pump 220 V L N DHW Pump 220 V L N Boiler Sensor L N DHW Sensor L N Room Therm L N Buffer top Sensor L N Buff...

Page 15: ...manual 3 2 Low performance of the automatic cleaning system 3 2 Increase turn on frequency of the automatic cleaning system 3 3 Improper setting of fuel air mixture 3 3 Adjust using gas analyzer 4 Smo...

Page 16: ...dues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their repeat...

Page 17: ...combustion chamber housing 9 CONTROL UNIT 9 1 Controller view Explanation of buttons and indicators LCD screen The controller screen displays the information for the operation of the facility Explanat...

Page 18: ...2 symbol means Medium output mode of boiler In this mode the boiler operates at partial output Flame 1 symbol means Low output mode of boiler In this mode the boiler operates at minimum output This sy...

Page 19: ...automatic cleaning system is activated Symbol T indicates that room termostat has been activated In CH only mode when there is a signal from room termostat the burner burns 5 min at max power followe...

Page 20: ...emp 75 C and Hysteresis 05 C when water inside the boiler heats up to 70 C the pump will start When water temperature inside the DHW storage tank reaches 75 C the pump will stop It will restart once t...

Page 21: ...ction scheme according to wiring diagram Summer Mode Summer mode Boiler works for heating of domestic hot water only If you have selected the CH DHW option upon confirmation of command via the F butto...

Page 22: ...ury Fuel C Set the calorific value of used fuel The calorific value is marked on fuel package Feed Determine the number of cycles for screw calibration When entering a larger number of cycles will get...

Page 23: ...button to confirm and exit the menu 9 3 2 Cleaning setup The burner performs automatic cleaning before each ignition and shut down You can use this menu to adjust the running time of the main fan FAN...

Page 24: ...mode of operation two flames Upon reaching 82 the burner enters into still lower mode of operation one flame Upon reaching 85 the burner enters into suspend mode Suspend Select the desired option usi...

Page 25: ...n the next parameter Use the button to open the next page of the menu 9 3 8 Suspend Time In this menu you can adjust the time period for which the burner will remain in suspended mode and the time can...

Page 26: ...the controller menu Burner Feeder internal burner auger feeder Cleaner Motor Tstat NO Thermostat normally open There must be a checkmark on the internal pellet auger of the burner Burner Feeder Select...

Page 27: ...roller is in Standby mode Test EFan Speed Use this menu to test the fan exhaust if installed You can control the fan inrealtime without confirming anything using only the navigation arrows Use the but...

Page 28: ...amount of pellets collected in the bag over a 15 minute period is 4320 grams 900 sec We then divide 4320 by 900 and get 4 8 grams of pellets per 1 second Repeat the measurement in order to obtain con...

Page 29: ...roximately 100 ppm which is 2 5 times lower than the maximum allowed limits for harmful emissions in the EU Member States Thus you can reduce the amount of harmful emission and contribute to environme...

Page 30: ...0 50 50 50 Fan B E 20 1 20 1 20 1 22 1 32 1 Setup Feed 30 30 30 30 30 Fan B E 25 1 17 1 17 1 15 1 17 1 Suspend Feed 5 5 5 5 5 Fan B E 15 1 17 1 17 1 5 1 17 1 Suspend Time 5 min Interm Cleaning Cycle 3...

Page 31: ...agram 9 Elements of pellet burner Pell 1 Pellet burner Pell 6 Feeder chute 2 Auger flexible pipe connection 7 Burner housing 3 Auger motor 8 Combustion chamber corps 4 Automatic pellet auger 9 Combust...

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Page 33: ...250 390 350 450 550 350 450 600 500 500 450 500 500 800 Required chimney draught Pa 25 27 30 32 40 Boiler mounting kit P P P P P Heat output adjustment P P P P P Combustion Efficiency Emitted heat 96...

Page 34: ...disposal thereof is required separately from the normal flow of solid household waste Obsolete equipment shall be collected separately from other recyclable waste containing materials with adverse eff...

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