BURNiT Pell Easy 20, Installation And Operation Manual

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL PELLET BURNING BOILER Pell Easy series Version p0 0 2 EN ...

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Page 3: ... HEATING BOILER 11 7 SETUP OF THE HEATING BOILER 11 7 1 Connecting the boiler to a chimney 11 7 2 Connecting the boiler to the mains power supply 13 7 3 Connecting the boiler to the heating installation 16 7 4 Air Bleeding 16 7 5 Connecting diagrams 18 8 FILLING THE HEATING INSTALLATIO 22 9 OPERATION OF BOILER 21 9 1 Operation of pellet boiler Pell Easy 21 9 2 Important recommendations for long la...

Page 4: ...ion the country specific requirements and regulations must be observed Local construction regulations on installation air supply and exhaust gas extraction as well as chimney connection Regulations and norms concerning the fitting of the heating installation with safety devices Required installation of a smoke detector in the boiler room Customer must undergo boiler operation maintenance training ...

Page 5: ... only and to that end you must regularly inspect the boiler room Do not use flammable liquids for ignition or increase of burner output Clean the boiler surface using non flammable agents only Do not place flammable objects onto the burner housing and heating boiler cabinet or in their proximity see diagram 1 for the minimum clearances Do not store flammable materials in the boiler room It is mand...

Page 6: ...oftwood layered wood Class C3 easy flammable Asphalt cardboard cellulose tar fiberboard cork polyurethane polyethylene Diagram1 Recommended clearances between boiler and walls 1 2 3 Minimum clearances for installation and flammability of construction materials The applicable minimum clearances in your country may differ from the ones specified below Please consult your installer The minimum distan...

Page 7: ...ner self cleaning function 3 controls the operation of central heating circulation pump 4 controls the operation of DHW domestic hot water pump 5 controls by room thermostat 6 flue gas sensor Efficient To keep from losing heat into the ambience the boiler is insulated on the outside by 50 mm high temperature wool With its inteligent state of the art combustion control system the Pell Easy boiler a...

Page 8: ...ed Easy loading In most cases the boiler hopper needs loading only once a week this depends on the hopper capacity Better control of fuel quantity The small size of the pellets allows for precise fuel feeding On the other hand the supply of air for reaching optimal combustion efficiency is easier to adjust since the fuel quantity in the combustion chamber remains constant and predictable Fuel effi...

Page 9: ...3 5 Melting point of ash C 1200 1100 Chlorine content Ма 2 0 02 0 02 0 03 Sulfur content Ма 2 0 03 0 03 0 04 Nitrogen content Ма 2 0 3 0 3 1 0 Copper content mg kg 2 10 10 10 Chromium content mg kg 2 10 10 10 Arsenic content mg kg 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0 5 Mercury content mg kg 2 0 1 0 1 0 1 Lead content mg kg 2 10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 ...

Page 10: ...on the label to be protected from adverse weather conditions snow rain and dust from the shocks and other activities likely to cause damage In case of malfunction of the fan or the motor drive noise friction or failure of high tech elements such as broken controller screen contact your nearest authorized service center for repairs and maintenance The boiler is securely fastened with fasteners to a...

Page 11: ...f a net or grate The size of the vent is calculated according to the formula А 6 02Q where А area of the vent in cm2 Q boiler output in kW Remove the packaging without polluting the environment Observe building supervision instructions in particular the existing Ordinance on combustion devices and storage of combustion materials on building requirements applicable to installation sites and on vent...

Page 12: ...n the effective section of the chimney and must not narrow Avoid using elbow joints The chimney cleaning opening has to be in its lowest part The chimney s wall has to be three plied where the medium layer is from mineral wool The thickness of the insulation is not less than 30 mm when the chimney is setting up inside the house and the thickness is 50 mm when the setting up is outside Please entru...

Page 13: ...witch off the voltage and secure the unit against accidental restart Observeinstallationinstructions It is mandatory to assure a backup power generator of corresponding rated power see table 1 Improper cable connections may damage the regulator The device may be damaged if struck by a lightning Make sure it is unplugged during the storms To bring into exploitation the boiler and auger must be conn...

Page 14: ...14 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 3 Wiring diagram of connection of boiler elements to the controller FUMIS Alpha 65 ...

Page 15: ...15 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 4 Wiring diagram of connection of boiler elements to the controller Fumis Alpha 75 ...

Page 16: ... heating installation Such connection must be performed by a technician service shop authorized for such operations To bring into exploitation the boiler and auger must be connected to the electricity network 220V 50Hz with power cord Create tight connection with the electrical mains which complies with the local regulations It is mandatory to install a three way valve Laddomat or similar or a fou...

Page 17: ...e requirements specified in the manual see section 3 Fuel Formation of clinkers and noncombustible inclusions inside burner body Cause Solution Utilization of low quality pellets see section 3 Fuel Use only fuel which meets the requirements specified in the manual Low performance of the automatic cleaning system Increase the frequency of inclusions of self cleaning system Improper setting of fuel ...

Page 18: ...TION and OPERATION MANUAL TE 7 5 Schemes of connection to the heating system Diagram 45 Connection of boiler Pell Easy to three way valve Such connections must be performed by a technician service shop authorized for such operations ...

Page 19: ...19 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 6 Connection of boiler Pell Easy to P type buffer tank and three way valve BUFFER ...

Page 20: ...20 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 7 Connection of boiler Pell Easy to combi tank KSC2 flat plate solar collector PK and three way valve BUFFER ...

Page 21: ...21 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 8 Connection of boiler Pell Easy to solar tank SON buffer thank P flat plate solar collector PK and three way valve ...

Page 22: ...easures the temperature of the exhaust gases Ignition and stop are controlled by the exhaust gas sensor which gives information to the control unit The power is determined by the adjusted maximum temperature in the boiler as shortly before reaching it it starts modulating Self cleaning system The boiler has a self cleaning feature that allows self cleaning of the combustion chamber At regular inte...

Page 23: ...ell Easy pellet boiler Attention Important instructions regarding cleaning of boiler Caution Hot surfaces Before cleaning the boiler make sure the fire in it has died out and the boiler has cooled down Cleaning the ash from the ash container once a week is a must It is done by removing the two wing nuts laying on the both sides of the ash container Pull the ash container and clean it After it is e...

Page 24: ...m 12 Unmount by using the screwdriver the four screws size M5 After that unmounts the revision cover Diagram 13 After the revision cover is unmounted there is direct access to the fan turbine Do detailed cleaning by using brush and vacuum cleaner of the ash on the fan turbine as well as the zone around it After the zone is well cleaned put the revision cover back and clamp well the four screws siz...

Page 25: ...gram 15 Pull up carefully the revision cover altogether with resistance spirals Remove the cover from the boiler Diagram 16 After the revision cover is removed clean well the ash over the pipes and the inner surface of the boiler by using brush and vacuum cleaner Make sure that the lower pipe parts on the bottom are also well cleaned as it is the most ash collecting part Diagram 17 ...

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Page 27: ...27 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 1 10 MICROPROCCESOR CONTROLLER 10 1 Explanation of Symbols ...

Page 28: ...28 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 10 2 Controller Menus ...

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Page 32: ...1 Display screen error Contact your service Service Icon is on Е004 Display controller communica tion error Contact your service Service Icon is on Е101 Ignition failed high temperature in the water jacket of the boiler Contact your service Service Icon is on Е102 The chimney the intake air pipe or the boiler burner are blocked Contact your service Service Icon is on Е106 Defective or non contacti...

Page 33: ...oor and glass Clean the turbulators Clean the lower ash pan Clean the T еhaust fit tings outside the boiler Clean the exchangers and remove ash incrustation Clean the chimney Circulation pump inspec tion Hudraulic leaks inspection Door dasket incpection Start up spark plug inspec tion Door clousure operation With poor quality pellets cleanning frequency must be increased Таble 9 Table For operatio...

Page 34: ...e Play for Android based devices and App Store for iOS based devices You can download the app by typing exactly Burnit in the search window of your smart device smart phone or tablet 11 2 Installation of WI FI module Follow the procedure steps exactly as they are written Step 1 Disconnect the electrical cable of the Pell Boiler from the electrical supply Step 2 Disconnect the display cable from th...

Page 35: ...your Wi Fi choose NO Step 9 A n e w w i n d o w w i l l o p e n i n t h e a p p which shows you to press the Setup WiFi reset b u t t o n o n t h e m o d u l e After this the module starts searching for a network and the WiFi light on the module starts blinking fast Step 10 Go at the WiFi networks list in the settings of your smart device and choose the network WiRCU XXXXXX Go back in the app and ...

Page 36: ...on t type anything Step 12 Now you have successfully connected the WiFi module with internet After this disconnect the module from the electrical supply and reconnect it again When you finish the procedure the WiFi and status lights on the module must be on Back in the app choose Done Step 13 Connect the module and the splitter by a cable found in the box set Use the second socket of the splitter ...

Page 37: ...d the PIN code which can be found written on the card from the box set or on the WiFi module Your smart device is now connected to the boiler 11 3 Burnit app abblities After your smart device is already connected with the boiler With и you can adjust the temperature you want the boiler to maintain At the bottom right of the screen is the timer button from which you can set the boiler to start heat...

Page 38: ... It also has the option to start in exact days hours and minutes Or you can set the timer to start on a specific date At the start window in the top left there is a button which shows you more options Again with и you can adjust the working power of the boiler ...

Page 39: ...39 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL In settings you can adjust the language of the app the notifications and the temperature unit 1 App Language 2 Notifications ...

Page 40: ...ATION and OPERATION MANUAL TE 3 Temperature units From the service info button you can see information about the boiler number of starts working hours heating hours service hours over temperature errors adjusted power time and more ...

Page 41: ...ANUAL The warranty terms are described in the Service booklet included in the supply 12 WARRANTY TERMS 13 TECHNICAL FEATURES 13 1 Technical features of Pell Easy pellet boiler 13 1 1 Elements of Pell Easy pellet boiler 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 ...

Page 42: ...s 5 Pump 6 High efficiency thermal insulation 7 Fume exhaust fan of the boiler 8 Expansion vessel 9 Revision plate 10 Microprocessor controller 11 Water mantle 12 Combustion chamber 13 Burner 14 Container for ashes 15 Inspection opening 16 Hot water outlet 17 Cold water inlet 18 Flue 19 Sleeve for drain 20 Incoming air pipe Diagram 20 Elements of Pell Easy pellet boiler ...

Page 43: ...d fuel wood pellets diameter 6 8 mm ЕN ISO 17225 2 2014 Exhaust gas temperature operation mode C 100 120 72 120 72 120 Mass flow of exhaust gases Minimum Maximum heat output kg s 0 0045 0 01 0 0182 0 0077 0 0182 0 0077 Operating temperature range C 55 85 55 85 55 85 Minimum return water temperature C 45 45 45 Operating pressure bar 3 3 3 Weight kg 252 347 370 Capacity of Pellet fuel hopper L 75 90...

Page 44: ...Z D F A B D L L 227 227 115 M Pell Easy 20 Fume exhaust fan of the boiler W Ash and soot container Х Inspection hatch Y Top loading hatch of fuel hopper Z Boiler class according to EN 303 5 2012 г class 5 class 5 class 5 Fuel period at nominal power Qn h 13 21 5 21 5 El consumption in mode Stand by Power W 3 3 3 ...

Page 45: ...e containing materials with adverse effect on health and environment According to Directive 2002 96 EC re garding electrical and electronic equip ment waste disposal thereof is required separately from the normal flow of solid household waste Expired appliances must be collected separately from other recyclable waste containing substances hazardous to health and environment Both metal and non meta...

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Page 48: ...ISO 9001 2008 BUREAU VERITAS Certification tel 359 700 17 343 www burnit bg ...