BURNiT WBS Active Pell, Installation And Operation Manual

Page 1: ...Set pellet boiler with pellet burner WBS Active Pell Version i0 2 6 EN TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER SERVICE SHOP...

Page 2: ...ng the boiler to the heating installation 12 7 4 Connection diagrams 14 7 5 Pellet burner connection to the fuel hopper and pellet auger 18 7 6 Connecting the pellet burner to the mains power supply 1...

Page 3: ...e observed local construction regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitting of the heating installati...

Page 4: ...bjects onto the heating boiler or in its proximity see diagram 1 for the minimum clearances Do not store flammable materials in the boiler room 1 2 3 Minimum clearances for installation and combustibi...

Page 5: ...ed to heat up heating boilers The built in control unit automatic cleaning system and internal pellet auger ensure the automated operation of the burner and optimal burning of the fuel Design The burn...

Page 6: ...n chamber Air feed fan step regulated 0 to 100 2 3 Burner safety devices Elbow shape feeder chute The geometrical shape of burner feeder chute prevents backfire entry from burner into pellet hopper Th...

Page 7: ...adjust since the fuel quantity in the combustion chamber remains constant and predictable Fuelefficiency Highcombustionefficiency is also determined by consistently low moister content of pellets cons...

Page 8: ...Plumbum content mg kg 2 10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 100 100 100 1 Not more than 1 of the pellets may be longer than 40 mm max Length 45 mm 2 Dry weight 3 Particles 3...

Page 9: ...p Control unit 2 Feeding chute 3 Fire irons 4 Auger 5 Technical passport Installation and operation manual 6 Service booklet and Warranty card 3 Fuel Hopper 4 Mounting kit for particular model burner...

Page 10: ...ips tear upon pulling doors seal tightly Caution Inadequate adjustment of the hinges may result in air being sucked in through the doors and the boiler burning uncontrollably 7 SETUP OF THE HEATING BO...

Page 11: ...bustion products and outside air We recommend that you use chimney fitted with flue terminal Heating specialist must calculate the precise sizing of the chimney 7 2 Connecting the safety heat exchange...

Page 12: ...o the heating installation Such connection must be performed by a technician service shop authorized for such operations When the boiler is connected to a heating system it is mandatory to install a 3...

Page 13: ...anual 3 2 Low performance of the automatic cleaning system 3 2 Increase turn on frequency of the automatic cleaning system 3 3 Improper setting of fuel air mixture 3 3 Adjust using gas analyzer 4 Smok...

Page 14: ...LATION and OPERATION MANUAL 7 4 Connection diagrams Such connections must be performed by a technician service shop authorized for such operations CH Pump Sensor Boiler Diagram 6 Connection of WBS Act...

Page 15: ...ALLATION and OPERATION MANUAL Sensor Buffer top Sensor Buffer bottom CH Pump Sensor Boiler Diagram 7 Connection of WBS Active Pell boiler to P type buffer tank and three way valve Sensor Boiler water...

Page 16: ...PASSPORT INSTALLATION and OPERATION MANUAL Sensor Boiler Sensor Buffer top Sensor Buffer bottom CH Pump Diagram 8 Connection of WBS Active Pell boiler to combi tank KSC2 flat plate solar collector PK...

Page 17: ...Sensor Boiler Sensor DHW Sensor Buffer top Sensor Buffer bottom CH Pump DHW Pump Diagram 9 Connection of WBS Active Pell boiler to solar tank SON buffer thank P flat plate solar collector PK and three...

Page 18: ...the pellet burner to the mains power supply Such connection must be performed by a technician service shop authorized for such operations Caution ELECTRIC SHOCK HAZARD Before opening the unit switch...

Page 19: ...on Electric motor model 8IN25GN4C blue brawn black Capacitor 1 5 F 450V red 8IN25GN4C Electric motor model 4IK25GN C blue red white Capacitor 2 5 F 450V 4IK25GN C OD PT WH B RB PS RT FC IGN PWH PH SB...

Page 20: ...ces sensors to the burner Power Supply 220 V L N L N Fuel Feeder CH Pump 220 V DHW Pump 220 V L N Room Therm L N L N NPBC V3M 2 Bu er top Sensor DHW Sensor Bu er bo om Sensor Boiler water mantle tempe...

Page 21: ...ues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their repeat r...

Page 22: ...ng must be carried out periodically and adequately every 3 to 5 days Ash accumulated in the combustion chamber condensed moisture and tar deposits significantly reduce the life span and performance of...

Page 23: ...es Disposing of ashes into public garbage containers may cause fire 9 1 1 Preparing for the new heating season Recommended boiler maintenance procedures 1 Remove internal safety gates inside the boile...

Page 24: ...e the prescribed rated temperature of the return water The eco friendly operation of the boiler is realized at rated output It is recommended to install a storage buffer tank and pump type group with...

Page 25: ...is set Summer heating mode Only DHW pump is active Burner flame symbol appears in upper right part of display Means that burner is activated Burner goes into Ignition mode and upcoming boiler fire up...

Page 26: ...nsor of lower part of buffer tank when is chosen scheme with buffer tank CH top E1 Temperature sensor of upperr part of buffer tank is missing when is chosen scheme with buffer tank CH top E2 Short ci...

Page 27: ...h on off temperature Use UP and DOWN arrow keys to select desired temperature in Set Temp _ _ and hysteresis in Hysteresis _ _ Upon reaching the preset temperature of water in boiler the DHW pump will...

Page 28: ...ws CH DHW Both pumps CH central heating pump and DHW domestic hot water pump are active CH only In this mode of operation the only active pump is the CH circulation pump for the heating installation C...

Page 29: ...on of the heating installation must be performed by an authorized installer service Some of these reasons may affect the safe operation of the facility 10 3 1 Cleaning setup Theburnerperforms automati...

Page 30: ...de to lower step modulation Example We have set maximum temperature of 85 Upon reaching 77 the burner will shift down to lower mode of operation two flames Upon reaching 82 the burner enters into stil...

Page 31: ...d This submenu allows you to adjust the parameters of the suspended mode of operation of the burner You can modify the pellet quantity Feed time interval at which these pellets are fed Cycle and fan o...

Page 32: ...g the boiler management via thermostat option the boiler will be controlled by the signal input from the thermostat whereas the options are thermostat normally open or thermostat normally closed Its t...

Page 33: ...t This menu is for installers only and it is active and visible only if the controller is in Standby mode Test EFan Speed Use this menu to test the fan exhaust if installed You can control the fan in...

Page 34: ...mple the amount of pellets collected in the bag over a 15 minute period is 4320 grams 900 sec We then divide 4320 by 900 and get 4 8 grams of pellets per 1 second Repeat the measurement in order to ob...

Page 35: ...s analyzer analyzer Mode Medium output mode It is indicated by two flames We recommend to set value at 50 of the main mode Pellet auger running time Feed 3sec 12 5kW 6 50 3 Main combustion cycle Cycle...

Page 36: ...20 sec Fan B E 20 1 23 1 20 1 20 1 22 1 32 1 Setup Feed 1 1 sec 1 8 sec 3 sec 3 sec 2 1 sec 2 7 sec Cycle 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec Fan B E 25 1 20 1 17 1 17 1 15 1 17 1 Suspend Feed 5...

Page 37: ...e 3 bar Diagram 14 Elemets of WBS Active Pell 1 Housing 2 High efficiency thermal insulation 3 Safety heat evacuator exchanger 4 Three pas flue gas flow 5 Water mantle 6 Combustion chamber 7 Metal ash...

Page 38: ...r 10 0 10 10 0 10 Insulation Boiler Doors high efficiency thermal wool high efficiency thermal wool Average power consumtion Boler WBS Active W 60 60 Burner Pell Firing Up mode W 400 400 Operate mode...

Page 39: ...30 36 0 36 high efficiency thermal wool high efficiency thermal wool 60 60 60 110 110 110 400 400 400 400 400 400 60 70 60 70 60 70 70 110 70 110 70 110 1300 1300 1300 1300 1300 1300 230 50 230 50 230...

Page 40: ...40 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 15 Dimensions of WBS Active Pell D...

Page 41: ...x 2 82801300000011 2 82801300000012 3 89801300000006 3 89081300000020 3 89801300000024 4 89800000000005 4 89080000000008 5 89801381000001 5 89801381000002 5 89081300000023 6 78801100000001 7 83801200...

Page 42: ...requirements At the end of life cycle of each product its components are due to be disposed of in conformity with regulatory prescriptions AccordingtoDirective2002 96 ECregarding electrical and electr...

Page 43: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL...

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