BURR KING 1001, Instruction Manual

Page 1: ...INC 1220 Tamara Lane Warsaw MO 65355 www burrking com 660 438 8998 Fax 660 438 8991 BURR KING MODEL 1001 DEBURRING POLISHING LATHE MODEL 1001 INSTRUCTION MANUAL Model 11011 shown with optional dust scoop kits and wheels ...

Page 2: ...ite service and or repairs necessary to return the product to serviceable condition To assure prompt warranty service it is necessary that you complete and return the below warranty information to Burr King Manufacturing Company Inc please FAX or MAIL at your convenience Product model _______________________ Serial number _______________________ Date Purchased ______________________ Purchased from...

Page 3: ... letter is to certify that all Burr King Belt grinders Disc grinders Polishing machines Vibra King Chambers and Bowls are manufactured and assembled in the United States of America Tariff number 847990 criterion A Don MacCarthy President Page 3 ...

Page 4: ...ed Thank you for purchasing a product from Burr King Manufacturing Table of Contents Warranty Card 2 Product Specifications 5 Operator and Operating Area Safety 6 8 Dust Scoop Installation 9 Operating Instructions 10 11 Maintenance 11 12 Variable Speed Controller Instructions 13 14 Machine Schematics Part List 15 22 Do not operate machine if warning and or instruction labels are missing or damaged...

Page 5: ...e Stock Model Number 11011 11999 Product Family 1001 Voltage 120V 1Ph 480V 3PH Depending on SKU Motor 1 1 2 HP 1 1 KW and up Motor RPM 1725 Spindle RPM 250 2500 Wheel Dimensions Up to 10 254mm Arbor Shaft 3 4 19 05mm Polishing Wheel Lathe Wheel 10 x 2 Maximum Shipping Weight 170 lbs 77 kg Dust Scoops OPTIONAL 11011 Shown Page 5 ...

Page 6: ...ment in damp or wet locations Keep work area well lit Do Not use equipment in presence of flammable liquids or gases 4 GUARD AGAINST ELECTRICAL SHOCK Prevent body contact with grounded surfaces For example pipes radiators Disconnect from power source when not in use Never use if electrical cord is damaged or wet Always keep electrical cords clear of rotating parts and belt while in motion Electric...

Page 7: ...isconnect the machine from the power source 14 NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off Don t leave until the polishing lathe comes to a complete stop 15 DO NOT USE NEAR FLAMMABLE MATERIALS Sparks from use can cause fires 16 HOLD MATERIAL TIGHTLY Always hold the work piece firmly and apply steady pressure Use work piece holding devices when ever possible that diminish the possibility tha...

Page 8: ...ATIONAL NOISE EXPOSURE Burr King products produce levels of noise consistent with their intended purposes The level and spectral content of noise produced is dependent on the product type the degree that the product is maintained in proper operating condition the abrasive media and accessories used the specific application and the surrounding environment Noise levels produced by various Burr King ...

Page 9: ...kit first remove 3 1 4 28 allen head screw p n 1435 which hold the shroud dust cover p n 1034 1 to the bearing mount housing p n 1033 1 The 1034 1 shroud and allen screws will not be used with the dust scoop kits Keep the shroud and hardware for future use if you wish to discontinue use of the dust scoops Next use the bearing mount shroud p n 1034 2 included in the DS kit and mount to the bearing ...

Page 10: ...that you ordered Compare the packing slip with your purchase order and of course with the physical items received 2 Verify that there is no obvious shipping damage If shipping damage is discovered notify the freight carrier of your intention to file a freight damage claim they will assist you 3 Verify that the AC power that is identified on the machine matches the AC power that you intend to opera...

Page 11: ...ou must correct this by changing the main drive motor rotation direction FIRST DISCONNECT THE MACHINE FROM ITS AC POWER SOURCE A COMPETENT ELECTRICIAN SHOULD PERFORM ALL ELECTRICAL WORK ON THE MODEL 1001 All single phase Model 1001 polishing lathes are set up for correct rotation at the factory The phasing of your in house electric service will affect three phase Model 1001 rotation 1 Reverse the ...

Page 12: ...4X To do so may create an electrical safety hazard Do not use your Model 1001 to polish explosive materials unless it is equipped with explosion proof electrical devices and motor Do not mix alloys in your buffing To do so may create an explosion hazard Do not use stone or vitreous wheels on the Model 1001 To do so will create an operator safety hazard Do use eye hand face arm leg feet and body pr...

Page 13: ... cally start after the power is restored Also if the controller de tects an overload at the motor it will disengage and not restart until the operator switches the controller to the STOP position then returns it to the START position After switching your machine to STOP you will notice that a braking system will apply a controlled amount of force to re duce the time needed for your machine to come...

Page 14: ...d Also if the controller de tects an overload at the motor it will disengage and not restart until the operator switches the controller to the STOP position then returns it to the START position After switching your machine to STOP you will notice that a braking system will apply a controlled amount of force to re duce the time needed for your machine to come to a complete stop Your machine may no...

Page 15: ...20 19 4 1 5 25 23 24 6 26 33 28 8 8 30 26 29 2 11 12 9 3 16 15 13 14 17 18 16 14 22 32 21 10 31 7 M1001 EXPLODED VIEW 1220 TAMARA LANE WARSAW MO 65355 PH 660 438 8998 FAX 660 438 8991 800 621 2748 E MAIL info burrking com Page 15 ...

Page 16: ...8 INTERNAL STAR 4 16 42 WASHER 3 8 FLAT GR 8 6 17 920 STUD 3 8 x 1 1 2 DOUBLE 2 18 20 0014 PULLEY 2 5 x 625 1 19 20 0013 1 PULLEY 2 x 30MM 1 20 1039 1 BELT MICRO V 1 21 2 0027 SHCS 5 16 18 x 2 5 22 39 NUT 3 8 24 JAM ESNA 2 23 11 0015 BALL BEARING 2 24 701J RING RETAINING 1 3 16 2 25 7 0015 SHCS 1 4 28 x 5 12 26 1435 SHCS 1 4 28 x 3 4 8 27 7 0013 NUT 3 4 10 R H 1 28 7 0014 NUT 3 4 10 L H 1 29 5 003...

Page 17: ... 44 FRONT VIEW 31 THRU 4X MOUNTING HOLES 7 25 7 75 3 5 BOTTOM VIEW 8 80 19 17 21 57 M1001 FOOTPRINT R H VIEW 1220 TAMARA LANE WARSAW MO 65355 PH 660 438 8998 FAX 660 438 8991 800 621 2748 E MAIL info burrking com Page 17 ...

Page 18: ...TY 1 1034 2 SHROUD BEARING MOUNT 2 2 DS1022LH SCOOP DUST L H 1 3 DS1022RH SCOOP DUST R H 1 4 2 0026 SHCS 1 4 28 x 1 6 5 1435 SHCS 1 4 28 x 3 4 4 6 2 0065 WASHER 5 16 SAE 4 7 5 0032 WASHER 1 4 SPLIT LOCK 4 1220 TAMARA LANE WARSAW MO 65355 PH 660 438 8998 FAX 660 438 8991 800 621 2748 E MAIL info burrking com Page 18 ...

Page 19: ...4 4 57 14 25 15 22 9 13 FRONT VIEW R6 09 10 17 3 90 BOTTOM VIEW M1001 DUST SCOOP DIM R H VIEW 1220 TAMARA LANE WARSAW MO 65355 PH 660 438 8998 FAX 660 438 8991 800 621 2748 E MAIL info burrking com Page 19 ...

Page 20: ...HEET NOTES 1001 w DS E MAIL info burrking com 800 621 2748 FAX 660 438 8991 PH 660 438 8998 WARSAW MO 65355 1220 TAMARA LANE TITLE THE DATA CONTAINED HEREIN IS THE SOLE PROPERTY OF BURR KING MFG CO INC REPRODUCTION OR DISTRIBUTION OF THIS DATA IS STRICTLY PROHIBITED WITHOUT CONSENT OF BURR KING MFG CO INC DATE DRAWN REV PART NO 1 All dims are approx Since your motor may be different center line di...

Page 21: ...7 14 12 00 11 83 M1001 SPEED CONTROL DIMENSIONS 1220 TAMARA LANE WARSAW MO 65355 PH 660 438 8998 FAX 660 438 8991 800 621 2748 E MAIL info burrking com Page 21 ...

Page 22: ...CONTROL 1 2 S C SPEED CONTROL CALL FACTORY 1 3 2 0014 BHSHCS 1 4 20 X 1 2 4 4 5 0032 WASHER 1 4 SPLIT LOCK 4 5 209 SHCS 1 4 20 X 3 4 4 6 4 0013 NUT 1 4 20 KEP 4 7 5 WASHER 1 4 AN960 416 4 1220 TAMARA LANE WARSAW MO 65355 PH 660 438 8998 FAX 660 438 8991 800 621 2748 E MAIL info burrking com Page 22 ...