3
Attaching the Handlebars and Wiring
Tools required: 6mm, 5mm, 3mm,2.5mm Allen wrench
Place the handlebars in the Lower handlebar clamps on top of the
Front fork. Make sure brake lines are not twisted or kinked and
wires are free from the clamps. Loosely Install 2 top handlebar
Clamps and (4) 8mm allen Bolts.
Center handlebar in clamps and position straight up or slightly
forward to fit rider height. Tighten the bolts using a 6mm Allen
wrench. When properly tightened the handlebars should not move
forward or back.
Attach the wires
The wires have color coded ends and will only fit to the same color
connector. Put the wire ends together and rotate slowly until you
feel the connectors align with each other. Then gently push
together till you feel the connectors snap into place. Do this with all
wire connections
Brake levers and throttle
DO NOT Squeeze the brake levers until the Front Brake has been
fully assembled to the bike.
Rotate the Brake levers into a good riding position and tighten the
clamp bolts using a 5mm allen wrench. Rotate the throttle to a
good operating position and tighten using a 3mm allen wrench.
Rotate the Headlight and horn switch to a comfortable position and
tighten using a 2.5mm allen wrench. Turn the front fork from side
to side making sure that the wires and brake lines are free from
binding and clear of the fork stop located behind the headlight.
Installing the Front Fender
Using (3) 6mm allen bolts, attach the front fender to the bottom of
the lower fork clamp above the front wheel and tighten securely
with a 5mm allen wrench. Remember the fender is plastic so do not
over tighten bolts.
