BUSKRO BK731, User Manual

Page 1: ...BK731 Labeler Part No 9100619 User s Guide V1 0 ...

Page 2: ...opies of any part of this book for any purpose other than your own personal use is a violation of copyright laws Copyright 2002 Buskro Ltd First Edition 2002 Printed in Canada This manual is sold as is without warranty of any kind either express or implied respecting the contents of this manual including but not limited to implied warranties for the manual s quality performance merchantability or ...

Page 3: ...2 6 2 4 Encoder Assembly 2 7 2 4 1 Option A Encoder Wheel Assembly 2 8 2 4 2 Option B Programmable Encoder 2 9 2 4 3 Option C Standard Encoder 2 9 3 0 Mechanical Adjustments 3 0 3 1 Mechanical Adjustments 3 1 3 1 1 Labeling Head Lateral Positioning 3 1 3 1 2 Adjust Peel Point For Different Product Thickness 3 2 3 1 3 Peel Point Lateral Adjustment 3 3 3 1 4 Label Spool Threading and Lateral Positio...

Page 4: ...Pitch Auto and Manual Setting 4 10 4 4 7 Type of Label Setting 4 12 4 4 8 Peel Point Sensor Adjustment 4 12 4 4 9 Peel Point Sensor Nudge Factor 4 13 4 5 Operational Controls 4 13 4 5 1 Online Offline Status 4 13 4 5 2 Product Count Production Rate and Belt Speed Display 4 14 4 5 3 Error Conditions 4 14 4 6 Maintenance Schedule 4 15 Appendix A Assembly Drawings Appendix B Electrical Drawings Buskr...

Page 5: ...General Information Chapter 1 1 0 General Information Buskro Ltd BK731 Labeler ...

Page 6: ...cal parts to allow easy label threading and machine setup to improve productivity The Labeling head is mounted on two aluminum extrusion rails which allow the Labeling head to be moved easily from side to side to allow labels to be placed at different locations on the mail piece and facilitate fine tune adjustment In addition the peel point assembly can be adjusted up down and laterally for differ...

Page 7: ...le as all the electronics are located inside the unit 1 2 3 Software Controlled Labeler Head Functions All Labeling head functions are controlled through software and use an operator keypad interface for command entry A unique feature is the automatic label pitch setting which allows the operator to set the distance between each label on the backing paper at a touch of a button Other features incl...

Page 8: ...point sensor Product Counter Resetting Reset product counter Software Version Display software version Factory Reset Reset all setting to factory default Life Count Display Display the total production to date can not be reset System Test Test all system components for malfunction Label Spacing Selection of automatic or manual label spacing Number of Labels Select of label per product Label Positi...

Page 9: ...Chapter 1 General Information Page 1 4 1 3 1 Labeler System Drawing Figure 1 1 Illustration of the Labeler components Buskro Ltd BK731 Labeler ...

Page 10: ...r Keypad 13 Despool Brake Adjust Knob 14 Output Connector 15 Product Connector PNP Sensor 16 Jam Connector 17 Inhibit Connector 18 Comm Connector 19 Power Connector 20 Encoder Connector 21 Photo F B connector 22 Label Connector 23 Controller I O Connector 24 Keypad Connector 25 Labeler Head Serial Label 26 Front Safety Cover 27 Labeler Head Power Switch 28 Labeler Head Position Lock Handle 29 Peel...

Page 11: ... 63 702 mm M D Rail Mounting Hole Dimension 2 63 67 mm R M Distance Between Mounting Rails 8 59 218 mm C H Clearance Height 1 86 47 mm X1 Despool Center Distance 9 39 238 mm X2 Take up Spool Distance 19 64 499 mm Y1 Peel Point Height 2 18 3 68 55 mm 93 mm Y2 Take up Spool Height 11 00 279 mm Y3 Despool Height 24 00 609 mm Z1 Front Face Width 8 31 211 mm Z2 Peel point lateral distance 2 33 3 83 59 ...

Page 12: ...BK731 Options Chapter 2 2 0 BK731 Options Buskro Ltd BK731 Labeler ...

Page 13: ...plication These options ordered as separate items will have the System Integration Discount SID discount applied when ordered with the system Note SID discount applies to the Photocue sensor and encoder assembly when ordered with the BK731 Labeling Head 2 2 Labeling Head Mounting fixture In order to mount the labeling head on a base other than the BK730 base modifications may be required Eight 10 ...

Page 14: ...Sensor 9102036A 2 3 1 Option A Reflective Photo Sensor The reflective sensor is the PNP version of the standard NPN Buskro photo sensor Although reliable in most cases it may be adversely affected by materials with reflective properties It is recommended that this photo sensor be mounted under the second rail Figure 2 1 Figure 2 1 Reflective photo sensor mounting Buskro Ltd BK731 Labeler ...

Page 15: ...nge of products However it requires more complicated mounting than the other two This sensor consists of a white housing LED emitter and a black housing phototransistor receiver It is recommended that this sensor be mounted underneath the front rail A 1 2 diameter hole must be drilled through the tabletop to allow a clear line of sight between the emitter and receiver A mounting example can be see...

Page 16: ...Chapter 2 BK731 Options Page 2 4 Figure 2 3 Through Beam Sensor Mounting Figure 2 4 Through Beam Photo Sensor Buskro Ltd BK731 Labeler ...

Page 17: ...Chapter 2 BK731 Options Page 2 5 Figure 2 5 Top Mounting Bracket Through Beam Sensor Figure 2 6 Bottom Mounting Bracket Through Beam Sensor Buskro Ltd BK731 Labeler ...

Page 18: ...sport belt and the product The disadvantage of the diffuse sensor is that it may require adjustment for different jobs In addition if the product is the same color as the transport belts it may affect performance The diffuse photo sensor should only be used if the through beam and reflective sensors are not options It is recommended that this photo sensor be mounted under the second rail Figure 2 ...

Page 19: ...an be found in Figure 2 2 Table 2 2 Encoder Options for the BK731 Option Encoder Description Part No A 6000 PPR Encoder Wheel Assembly with Standard Encoder 9101543A B Programmable Programmable Encoder 9101839A C 6000 PPR Standard Encoder 9101259A Note PPR indicates pulses per revolution number of pulses produced by an encoder for each complete revolution of the encoder disk Buskro Ltd BK731 Label...

Page 20: ... of the transport belts This option includes the standard 6000 PPR encoder P N 9100188A the encoder wheel and the mounting hardware The mounting hardware which is fixed using two 20 UNC screws must be installed with sufficient pressure on the wheel so that the transport belt rotates it upon movement Figure 2 9 Encoder Wheel assembly P N 9101543A Buskro Ltd BK731 Labeler ...

Page 21: ...2 10 Programmable encoder dimensions Dimensions are in metric excluding the shaft diameter which is in inches Note The encoder will have to be programmed for the correct number of pulses to match the drive roller size To program the encoder a special programming unit P N 9101755A is required 2 4 3 Option C Standard Encoder This option includes the standard 6000 PPR encoder used on the BK730 tabbin...

Page 22: ...Chapter 2 BK731 Options Page 2 10 Figure 2 11 Standard encoder dimensions P N 9100188A Dimensions are in metric excluding the shaft diameter which is in inches Buskro Ltd BK731 Labeler ...

Page 23: ...Mechanical Adjustments Chapter 3 3 0 Mechanical Adjustments Buskro Ltd BK731 Labeler ...

Page 24: ...tion with little effort During labeling operations lateral positioning of the peel point must compensate for the label s width to ensure even label placement on the upper and lower side of the product Lateral positioning of the head is accomplished by first loosening the head position lock handle Figure 3 1 and then pushing or pulling the head in the desired direction Once this is done the lock ha...

Page 25: ...s for different product thicknesses 1 Loosen the Peel Point Up Down Position Lock Handle 2 Pull the peel point and the suspension roller up approximately 4 mm from the top of the mail piece as shown in Figure 3 2 below 3 Pull the mail piece in the direction shown to make sure that the mail piece is snuggly held between the suspension roller and the tabletop belt 4 Lock Peel Point Handle once adjus...

Page 26: ...own in Figure 3 3 Figure 3 3 Peel Point Assembly 3 1 4 Label Spool Threading and Lateral Positioning When initially loading on a new roll of labels it is very important that the centerline of the labels are aligned to the sensor location on the peel point as shown in Figure 3 3 A groove line on the peel point indicates the label sensor location This line must be placed at the center of the label L...

Page 27: ...el roll on the despool roll Thread the leader into the head as shown in the figure 5 Position each individual label guide on the idler rollers so that they can guide the label backing paper Figure 3 3 Ensure that they are not set too tightly 6 Thread the label backing paper around the lock pin at the Take Up roller Rotate the Take Up roller a few revolutions in the direction shown to lock the back...

Page 28: ...OL DRIVE BRUSH PIVOT ARM Figure 3 4 Threading Path for the BK731 3 1 5 Despool Brake Adjustment The despool speed is driven by the Despool Drive At high speed the despool speed needs to be decreased in order to avoid tangling of the label backing paper The despool speed can be adjusted by turning the Brake Adjust Knob as shown in Figure 3 5 A clockwise rotation of the knob will decrease speed whil...

Page 29: ... Knob 3 2 Labeler Connector Panel Figure 3 6 Illustration of the labeler connector plate The Labeler Connector Panel provides an electrical interface with the head i e to interconnect the head with sensors and the transport base The functions are listed in Table 3 1 Buskro Ltd BK731 Labeler ...

Page 30: ...eam or Diffuse Jam Connection for Jam switch Inhibit Used for future designs Comm Used for future designs Power Incoming Power 115 VAC Encoder Connection for Encoder sensor Photo F B Used on the BK730 base for front and back Through Beam sensors Tab Connection for Tab Sensor in the Peel Point Keypad Connection for the Labeler Keypad Controller I O Connection for Labelers mounted on a BK7IB Note Th...

Page 31: ...User Interface Chapter 4 4 0 User Interface Buskro Ltd BK731 Labeler ...

Page 32: ...tons scroll up and down are to cycle through menus the blue buttons setup test position and labels are sub menus for job setup and diagnostics and the green button online sets the head operation mode Setup Menu Test Menu Diagnostics Position Menu On Screen Display Production Data Error Condition Up Button Menu Scroll Down Button Menu Scroll Online Button Turn head Online or Offline Label Menu Figu...

Page 33: ...ack through beam sensor and requires the ability to switch between them For a standalone Labeler only the FWD setting is used In order to switch between sensors refer to the following instructions 1 If the keypad does not say OFFLINE press the Online key 2 Press the Setup button The display should read PRODUCT SENSOR FWD or PRODUCT SENSOR BAK If not scroll through the menu by pressing the Up or Do...

Page 34: ...the tip of the peel point where the label is released and then press Enter It is also possible to press or to increment this value by 1 8 4 Press Online to exit the Setup menu Note The factory setting for the product sensor location is 6 25 The BK731 head allows for values between 1 to 40 inches However it is recommended that the sensor be as close to the peel point as possible to avoid the possib...

Page 35: ...els are misplaced on the product or no labels are being placed at all without any explanation In order to execute a factory reset 1 If the keypad does not say OFFLINE press the Online key 2 Press the Setup button Press the Down button until the display reads FACTORY RESET 3 Press three times The head should beep indicating a complete reset 4 Press Online to exit the Setup menu 4 2 6 Life Count Dis...

Page 36: ...ise the performance or even functionality of the system In order to access the diagnostic tools reference the following instructions 1 If the keypad does not say OFFLINE press the Online key 2 Press the Test button 3 Press the Up or Down arrow keys to scroll through the different tests 4 Press Online to exit the Test menu There are a total of 12 different tests under the Test menu They are describ...

Page 37: ...OCKED when your hand covers the sensor and UNBLOCKED when your hand is clear Take Up Sensor Test TAKE UP Rotate the take up spool one full rotation The keypad display should say UNBLOCKED during part of the rotation and UNBLOCKED for the remainder of the rotation Jam Test JAM Lifting the Jam lever should display JAMMED Otherwise it should display NOT JAMMED Front Door Cover Test COVER When the BK7...

Page 38: ...g allows the labels to be spaced equally If the manual option is selected the user can key in the spacing between labels manually In order to set the label spacing to auto or manual 1 If the keypad does not say OFFLINE press the Online key 2 Press the Position button 3 The display should read SPACING AUTO or SPACING MANUAL If not press the Down key until it does 4 Press the or key to change betwee...

Page 39: ...ting the number corresponding to the number of required labels and hitting Enter 4 Press Online to exit the Position menu 4 4 3 Product Length Entry Anytime a different length material is used the product length must be entered into the head Otherwise the labels will not be placed in the proper locations To set the product length 1 Measure the product length 2 If the keypad does not say OFFLINE pr...

Page 40: ...y OFFLINE press the Online key 2 Press the Position button 3 Follow the instructions in Section 4 4 1 and set the spacing to manual 4 Press the Down key until the display reads POS 1 where indicates the position of the first label in inches 5 Using the keypad enter in the position of the label and press Enter 6 Press the Down key until the display reads POS 2 and repeat step 5 7 Press the Down key...

Page 41: ...ke between each label This value is extremely important to maintain accurate label placement The pitch is determined by measuring the distance from the beginning of the first label to that of the second label Figure 4 3 This value must be within 0 05 to ensure that each successive label is accurately placed on the product Failure to set this parameter accurately will result in label drift with lab...

Page 42: ...s the Online key 2 Press the Labels button 3 Press the Down arrow key until the display reads PITCH 4 Using the keypad enter in the label pitch and press Enter Figure 4 3 5 Press Online to exit the Labels menu Note It is recommended that the automatic label pitch setting be used If the Label Pitch entry is not accurately set the result will be that each successive label applied will drift incremen...

Page 43: ...f the label s leading edge Label sensor adjustment involves setting the gain such that its beam is strong enough to pass through the label backer yet weak enough to be blocked by the label This adjustment should be made if there is a noticeable misalignment in the placement of the labels on the product To set the peel point sensor gain 1 If the keypad does not say OFFLINE press the Online key 2 Pr...

Page 44: ...acement when set properly In order to set the peel point nudge factor 1 If the keypad does not say OFFLINE press the Online key 2 Press the Labels button 3 Press the Down arrow key until the display reads SENSOR NUDGE 4 Press the or key to increase or decrease the nudge factor 5 Press Online to exit the Labels menu 4 5 Operational Controls This section describes the functions available during norm...

Page 45: ... As a result the user will need to remedy the problem that caused the error condition The main error conditions are listed in Table 4 2 below Table 4 2 Error conditions reported by the Labeler head controller Error Condition Cause Remedy ONLINE All systems are operating normally and no errors are detected None Normal operation PRODUCT JAM Product jammed or the upper transport was opened during ope...

Page 46: ...ty cover and clean any debris which may have fallen into the machine Remove any labels which may have settled on the rollers and sensor bin Wipe debris off all sensors to prevent malfunction Monthly Grease all moving parts to help reduce wear due to friction The peel point sensor must be cleaned to prevent material build up An air compressor is recommended Semi Annually Examine all moving parts fo...

Page 47: ...er Assembly 9101060A A 13 Figure A 13 Tabber Left Mounting Rail Assembly 9101064A A 14 Figure A 14 Lower Pivot Arm Assembly 9101069A A 15 Figure A 15 Front Mounting Rail Assembly 9101077A A 16 Figure A 16 Peel Point Base Assembly 9101081A A 17 Figure A 17 Front Cover Assembly 9101111A A 18 Figure A 18 Brush Pivot Assembly 9101112A A 19 Figure A 19 Stepper Motor Driver Cover Assembly 9101113A A 20 ...

Page 48: ...Left Mounting Rail Assembly 9101064A A 14 Table A 13 Lower Pivot Arm Assembly 9101069A A 15 Table A 14 Front Mounting Rail Assembly 9101077A A 16 Table A 15 Peel Point Base Assembly 9101081A A 17 Table A 16 Front Cover Assembly 9101111A A 18 Table A 17 Brush Pivot Assembly 9101112A A 19 Table A 18 Stepper Motor Driver Cover Assembly 9101113A A 20 Table A 19 Keypad Mounting Rail Assembly 9101121A A...

Page 49: ...ique part in an assembly drawing It is matched with the top number in the balloon pointing at the associated part Part Number This column represents the Buskro part number Quantity This represents the total number of a given part in an assembly It is matched with the bottom number in the balloon pointing at the associated part Description This column contains a brief description of the part Refere...

Page 50: ...sembly Tabber Page A 5 5 614104A 1 Power Cable Assembly Tabber Page A 6 6 9100724A 1 Jam Proxi Photocue Sensor Extension Cable Page A 9 7 9101064A 1 Tabber Left Mounting Rail Assembly Page A 14 8 9101077A 1 Front Mounting Rail Assembly Page A 16 9 9101565A 1 Suspension Base Block Assembly Page A 14 10 BK731A 1 Tabber Head Assembly Page A 2 Figure A 1 Labeling Head Assembly BK731 1 8 3 2 7 1 2 4 1 ...

Page 51: ...rew BHCS 5 16 18 UNC x 2 64 9101256 1 Tabber Head Removable Back Cover 16 416160 2 Shoulder Bolt 3 8 x 7 8 5 16 18 UNC 65 9101274 1 Power Supply Linear 24V 2A 17 416185 5 Shoulder Bolt 3 8 x 2 5 16 18 UNC 66 9101552 1 Tab Threading Label 18 420006 2 Nut 6 32 UNC 67 9101577 1 Top Guard Plate 19 420008 2 Nut 10 32 UNF 68 9101619 2 Magnetic Latch 20 433000 2 Keystock 3 16 x 3 16 3 4 Long 21 455030 1 ...

Page 52: ...Appendix A Assembly Drawings Page A 3 Buskro Ltd BK731 Labeler Figure A 2 Tabber Head Assembly Page 1 of 2 BK731A ...

Page 53: ...Appendix A Assembly Drawings Page A 4 Buskro Ltd BK731 Labeler Figure A 3 Tabber Head Assembly Page 2 of 2 BK731A ...

Page 54: ...ntity Description Reference 1 603020 1 Microswitch 2 603021 1 Microswitch Cover 3 606531 20 Cable 22 2 4 609000 1 Shrink Wrap 3 16 I D 5 609116 2 Ring Tongue Terminal 10 Red 6 614000 2 Male Contact Pin 7 614001 1 Plug Cap Pin Housing Figure A 4 Jam Switch Assembly Tabber 603520A Buskro Ltd BK731 Labeler ...

Page 55: ...ber 614104A Item Part Number Quantity Description Reference 1 606330 1 Replacement Cord 16 3 x 15 2 614104 1 Plug Connector 17 3 Standard 3 614110 3 Socket Power Contact 4 614140 1 Cable Clamp Shell 17 Figure A 5 Power Cable Assembly Tabber 614104A Buskro Ltd BK731 Labeler ...

Page 56: ...itch Assembly 630004A Item Part Number Quantity Description Reference 1 609000 0 75 Shrink Wrap 3 16 I D 2 614000 3 Male Contact Pin 3 614001 1 Plug Cap Pin Housing 4 630004 1 Proximity Switch Figure A 6 Cycle Proximity Switch Assembly 630004A Buskro Ltd BK731 Labeler ...

Page 57: ...ncoder Assembly 9100188A Item Part Number Quantity Description Reference 1 609000 0 75 Shrink Wrap 3 16 I D 2 614008 4 Male Contact Pin 3 614009 1 Plug Pin Housing 4 9100188 1 Shaft Encoder Figure A 7 Shaft Encoder Assembly 9100188A Buskro Ltd BK731 Labeler ...

Page 58: ...m Part Number Quantity Description Reference 1 606013 1 Cable 22 3 Shielded 60 Long 2 609000 1 Shrink Wrap 3 16 ID 1 Long 3 614002 3 Female Contact Socket 4 614003 1 Cap Receptacle 5 9100724 1 Plug Preh Locking 3 pin Figure A 8 Jam Proxi Photocue Extension Cable 9100724A Buskro Ltd BK731 Labeler ...

Page 59: ...lack Plastic 3 8 Screw 5 440008 4 Washer 10 I D 6 440020 2 Washer 3 8 I D 7 500045 2 Bearing UBR202 10S 5 8 I D 8 9101051 1 Unwind Mounting Extrusion 9 9101088 2 Mounting Bracket Brake Belt 10 9101103 1 Extrusion Cap 11 9101143 1 Shaft Unwind Motor 12 9101145A 1 Unwind Disc Assembly Page A 23 13 9101146 1 Unwind Braking Pad 14 9101147 1 Unwind Brake Belt 15 9101258 1 Oscillating Idler Roller Sprin...

Page 60: ...9000 1 Shrink Wrap 3 16 I D 10 Long 8 630004A 1 Take Up Sensor Cycle Proximity Assembly Page A 5 9 9101052 1 Rewind Mounting Extrusion 10 9101065 1 Motor Torque 900 RPM 11 9101078 1 Tab Retaining Rod 12 9101103 1 Extrusion Cap 13 9101130A 1 Rewind Disc Assembly Page A 22 14 9101140 1 Rewind Torque Motor Gear Head 15 9101141 1 Cam 90 Degree 16 9101142 1 Shaft Winding Motor 17 9101270 1 Strain Relie...

Page 61: ...2310 4 Screw PHMS 6 32 UNC x 1 4 2 615322 2 Female Screwlock 4 40 UNC 3 9101079 1 Tabber Keyboard Box 4 9101080A 1 Tabber Keypad Board Assembly 5 9101083 1 Cover Rear Tabber Keypad 6 9101083A 1 Tabber Keypad Ribbon Cable Assembly 7 9101119 4 Hex Spacer 6 32 UNC x 1 2 Figure A 11 Tabber Keypad Assembly 9101057A Buskro Ltd BK731 Labeler ...

Page 62: ... Idler Roller Assembly 9101060A Item Part Number Quantity Description Reference 1 9101060 1 Backer Idler Roller 2 9101071 1 Tab Backer Guide 3 9101075 1 O Ring 1 1 4 I D x 1 1 2 x 1 8 Figure A 12 Idler Roller Assembly 9101060A Buskro Ltd BK731 Labeler ...

Page 63: ...2 Screw BHCS 5 16 18 UNC x 1 2 7 440020 1 Washer 3 8 ID 8 9101059 2 Support Block Tabber Rail 9 9101064 1 Tabber Mounting Rail 10 9101126 1 Double T nut 11 9101248 6 Bearing Pad Tabber Head Mount 12 9101249 1 Rail Mounting Block 13 9101269 1 Handle Ratcheting 15 Series 14 9101398 1 Economy T slot Stud 5 16 18 UNC x 1 15 9101492 1 Mounting Slide AL 16 9101622 1 Mounting Bracket Aligning Rail 17 910...

Page 64: ... 8 X 2 5 16 18 UNC 3 436030 1 Spring Pin 1 8 Dia X 1 2 4 440533 1 Washer 3 8 I D X 0 06 5 500020 2 Bearing R6 3 8 I D 6 505384 1 Flange Bushing 3 8 I D x 1 2 O D x 1 2 LG 7 9101069 1 Pressure Roller 8 9101070 1 Pivot Arm 9 9101082 1 Quick Release Plunger 10 9101240 1 Spring Pivot Arm 11 9101638 1 Bushing Nylon 3 8 I D X 5 8 O D X 5 8 Figure A 14 Lower Pivot Arm Assembly 9101069A Buskro Ltd BK731 L...

Page 65: ... 16 18 UNC x 1 2 5 9101059 2 Tabber Rail Support Block 6 9101064 1 Tabber Head Mounting Rail 7 9101077 1 Front Rail Mounting Block 8 9101126 1 Double T nut 9 9101247 1 Bearing Profile Double Flange 10 9101248 6 Bearing Pad Tabber Head Mount 11 9101620 1 Mounting Bracket Slide Rail 12 9101621 1 Mounting Block Right Slide Rail 13 9101622 1 Mounting Bracket Aligning Rail 14 9101624 1 End Caps 15 Seri...

Page 66: ...HSS 1 4 20 UNC X 1 8 5 405830 2 Screw SHSS 1 4 20 UNC x 1 2 6 438505 1 Tee Knob Black Plastic 1 4 20 Screw 7 440010 1 Washer 1 4 I D 8 9101081 1 Peel Point Base Plate 9 9101087 1 Mounting Block Peel Point Shaft 10 9101115 2 Dowel Pin 1 2 DIA x 3 11 9101128 2 Dowel Pin 1 2 DIA x 4 12 9101264A 1 Peel Point Assembly Page A 26 13 9101687 1 Peel Point Lock Plate 14 9101743 1 Cable Clamp 3 16 Dia Figure...

Page 67: ...402510 2 Screw BHCS 6 32 UNC x 1 4 5 402530 2 Screw BHCS 6 32 UNC x 1 2 6 404510 4 Screw BHCS 10 32 UNF x 1 4 7 438314 1 Inkwell Door Handle 8 615533 1 Actuator Magnetic 9 630006 1 Reflective Tape 10 9101110 2 Hinge Mini Lift off In line 11 9101111 1 Front Safety Cover 12 9101663 1 Tabber Right Side Cover 13 9101664 1 Panel Stiffener 14 9101686 1 Front Cover Magnetic Catch Figure A 17 Front Cover ...

Page 68: ...mbly 9101112A Item Part Number Quantity Description Reference 1 404520 2 Screw BHCS 10 32 UNF x 3 8 2 436300 1 Spring Pin 3 16 Dia X 1 3 4 Long 3 9101116A 1 Brush Assembly 4 9101626 1 Brush Pivot Shaft Figure A 18 Brush Pivot Assembly 9101112A Buskro Ltd BK731 Labeler ...

Page 69: ...e Hookup 18 Long 9 606029 2 Wire 18 White Hookup 18 Long 10 606311A 1 System Support Interface Cable Atlas 11 609000 4 Shrink Wrap 3 16 I D 1 Long 12 609107 9 Terminal Fork 4 Red 13 609112 2 Terminal Fork 10 Blue 14 615062 1 Female Connector 2 Pin BLA2 15 615063 1 Female Connector 3 Pin BLA3 16 9101073 1 Stepper Motor Driver 2 Phase 17 9101113 1 Step Motor Driver Cover 18 9101114 4 Hex Spacer 6 32...

Page 70: ...BHCS 1 4 20 UNC x 1 2 4 606324 1 Serial Extension Cable 3 Ft 25 Cond 5 9100222 3 Shim Stock 6 9100360 1 Endcap 10 series 7 9101057A 1 Tabber Keyboard Assembly Page A 12 8 9101121 1 Tabber Keyboard Rail Mounting Bracket 9 9101122 1 Tabber Sliding Rail 10 9101124 1 Bearing Profile Keypad Mount 11 9101125 3 Bearing Pad Keypad Mount 12 9101126 1 Double T Nut Figure A 20 Keypad Mounting Rail Assembly 9...

Page 71: ...mbly 9101130A Item Part Number Quantity Description Reference 1 404020 4 Screw FHCS 10 32 UNF x 3 8 2 405830 2 Screw SHSS 1 4 20 UNC x 1 2 3 9101129 1 Rewind Hub 4 9101130 1 Rewind Tab Retaining Plate Figure A 21 Rewind Disc Assembly 9101130A Buskro Ltd BK731 Labeler ...

Page 72: ...cription Reference 1 404020 4 Screw FHCS 10 32 UNF x 3 8 2 404030 2 Screw FHCS 10 32 UNF x 3 405850 2 Screw SHSS 20 UNC x 4 9101144 1 Unwind Hub 5 9101145 1 Unwind Tab Retaining Plate 6 9101149 1 Tab Retaining Plate 7 9101150 1 Unwind Hub Guide Figure A 22 Unwind Disc Assembly 9101145A Buskro Ltd BK731 Labeler ...

Page 73: ... 437075 2 Retaining Ring 3 4 I D External 3 440020 1 Washer 3 8 I D 4 9100749 2 Rubber Washer 3 8 I D X 1 X 1 8 5 9101109 1 Linear Bearing 6 9101232 1 Oscillating Idler Shaft 7 9101233 1 Oscillating Idler Slide Block 8 9101234 2 Oscillating Idler Mount Block 9 9101258 1 Oscillating Idler Roller Spring Figure A 23 Oscillating Idler Assembly 9101233A Buskro Ltd BK731 Labeler ...

Page 74: ...re 16 Green Hookup 15 Long 10 606009 1 Wire 16 White Hookup 10 Long 11 606020 1 Wire 18 Black Hookup 10 Long 12 606022 1 Wire 18 Red Hookup 10 Long 13 609102 2 Marrette Black 14 609110 5 Connector Push on Blue 15 609114 2 Ring Tongue Terminal 10 16 615140 1 Lashing Tie 17 9100343 1 Fan 12VDC 18 9100674 1 Filter Corcom 10 A 19 9100728 1 Tie Anchor Mount 8 Screw 20 9101244 1 Tabber Head Back Cover 2...

Page 75: ...ed 3 9100724 1 Plug Preh Locking 3 Pin 4 9101072 1 AIGaAs Infrared Emitting Diode 5 9101074A 1 Peel Point 6 9101104 2 Peel Point Top Cover 7 9101264 1 Sidelooker Phototransistor 8 9101669 4 Shrink Wrap 1 16 I D 125 C 500V 1 Long 9 9101670 2 Shrink Wrap 1 4 I D 125 C 500V 3 Long 10 9101671 1 Shrink Wrap 1 2 I D 125 C 500V 3 Long Figure A 25 Peel Point Assembly 9101264A Buskro Ltd BK731 Labeler ...

Page 76: ...414180 2 Shoulder Bolt ID x 1 1 2 10 24 UNC 3 416185 1 Shoulder Bolt 3 8 ID x 2 5 16 18 UNC 4 440533 1 Washer 3 8 ID x 0 06 Wide 5 500020 2 Bearing R6 3 8 ID 6 9101069 1 Pressure Roller 7 9101564 1 Mounting Block Pressure Roller 8 9101565 1 Suspension Base Block 9 9101813 2 Suspension Compression Spring Figure A 26 Suspension Base Block Assembly 9101565A Buskro Ltd BK731 Labeler ...

Page 77: ...p Terminal Block EW 15 3 9101574 3 End Plate Terminal Block AKZ 2 5 4 9101575 6 Terminal Block AKZ 2 5 5 9101576 1 Jumper AKZ 1 5 AKZ 2 5 Q2 6 9101580 2 Jumper AKZ 1 5 AKZ 2 5 Q3 7 9101662 1 Terminal Block Label DEK5 8 9101688 4 Terminal Block AKZ 2 5 Blue 9 9101689 1 Ground Block AKE 2 5 Description Figure A 27 Terminal Block Assembly BK731 9101575A Buskro Ltd BK731 Labeler ...

Page 78: ...B 2 BK731 Tabber Head Wiring Page 2 of 6 B 2 Figure B 3 BK731 Tabber Head Wiring Page 3 of 6 B 3 Figure B 4 BK731 Tabber Head Wiring Page 4 of 6 B 4 Figure B 5 BK731 Tabber Head Wiring Page 5 of 6 B 5 Figure B 6 BK731 Tabber Head Wiring Page 6 of 6 B 6 Figure B 7 Tabber CPU Board DIP Switches Setting B 7 Buskro Ltd BK731 Labeler ...

Page 79: ...T POWER I O 2 1 3 CONTROLLERI O KEYPAD Cable 9 Cable 11 Cable 10 COMM Tabber CPU Board 9101275 Tabber Interface Board 9101133 Page 4 5 Phase Driver Unit 9101123 Page 5 2 Phase Driver Unit 9101073 Page 6 P h a s e S h i f t C a p a c i t o r To EMI Filter See Page 2 for details on power wiring Note 1 For details on power wiring see Page 2 2 For details on Tabber Connection Plate wiring see Page 3 3...

Page 80: ...C NO NC NO 24 VDC TAKEUP Power Switch EMI Filter Cable 1 From Power Connector on Tabber Connector Plate On both power supplies 1 Connect Black to P1 and jumper to P2 2 Connect White to P4 and jumper to P3 View A View A Chassis Ground white green black BLUE RED ORANGE GREEN BLACK DC POWER CN1 24V GND PULSE DIR A W OFF FULL HALF C D INH TIMING CN2 1 12 1 5 1 2 3 4 5 6 7 8 9 10 BK 18 18 RD 18 18 WH 1...

Page 81: ... 2 1 2 1 3 CONTROLLER I O KEYPAD Cable 1 Cable 2 Cable 3A Cable 3B Cable 4 Cable 5 Cable 6 Cable 7 Cable 8 Cable 9 Cable 11 Cable 10 COMM 1 2 3 4 5 1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 1 3 2 1 3 2 Note This is part of Cable Harness 9101134A WH BK WH BK WH BK RD WH BN RD BU VT BK GN OG YE BK WH GN WH GN RD BK BK WH RD WH BK RD BK WH RD Buskro Ltd BK731 Labeler ...

Page 82: ...M Cable 5 Cable 3A Cable 3B Cable 4 Buskro PN 9101085 Cable 13 Cable 7 Cable 12 Cable 8 Cable 9 Buskro PN 606311A Cable 11 Cable 2 To 5 Phase driver unit To terminal blocks Page 2 To Terminal Blocks Page 2 To 2 Phase driver unit To takeup motor and capacitor BK WH BK NO NC C NO NC C NO NC C WH RD GN BN BU OG YE VT WH BK WH RD RD BK WH RD BK BK WH RD BK RD WH BK RD WH BK RD WH BK WH BK WH BK WH BN ...

Page 83: ...ng Page 5 of 6 DIR A W OFF FULL HALF TIMING C D INH PULSE GND 24V DC POWER 5 Phase Driver Unit To Terminal Blocks Page 2 To Terminal Blocks Page 2 To Tabber Interface Board 5 VDC UWSTEP Page 4 From UNWIND Motor Page 1 RD WH BK BK OG BK RD OG BK GN BU Buskro Ltd BK731 Labeler ...

Page 84: ...G FAULT YELLOW WHITE RED BLUE GREEN BLACK MOTOR NC 100 115 CN1 POWER TIMING FAULT 1P 2P ACO TEST FULL HALF 8 0 4 B A 9 F 6 2 C 8 8 5 3 E D 8 0 4 B A 9 F 6 2 C 8 8 5 3 E D RUN CURRENT IDLE CURRENT TB1 To Tabber Interface Board Page 4 To Terminal Blocks Page 2 RD WH To Tab Step Motor Page 1 YE WH PK BU GN BK GN WH BK Buskro Ltd BK731 Labeler ...

Page 85: ...ther configurations Off On Off On Off On Off Off On Setting Stop output relay de energized for BK7IB base Stop Output Relay Energized for standard BK730 base Standard Encoder 600 DPI BK730 Tabber Standard Encoder 660 DPI for BK7IB base Future Use For Rev E Board For Rev A D Board Reserved for Factory Reset Factory Reset all other DIP switches must be Off Function 1 2 3 6 7 8 DIP Table A Tabber CPU...