INSTRUCTION, USE AND
MAINTENANCE MANUAL
GB
Page 2 of 43
SUMMARY
1.0 GENERAL INTRODUCTION __________ 7
1.1 Introduction ____________________________ 7
2.0 INTENDED USE _____________________ 7
2.1 Training of personnel __________________ 7
3.0 SAFETY DEVICES ___________________ 8
3.1 Residual risks __________________________ 8
4.0 GENERAL SAFETY RULES __________ 8
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT ________________________ 9
6.0 UNPACKING ________________________ 10
7.0 MOBILIZATION _____________________ 10
8.0 WORKING ENVIRONMENT CONDI-
TIONS ______________________________ 11
8.1 Working position ______________________11
8.2 Working area __________________________11
8.3 Lighting _______________________________11
9.0 MACHINE ASSEMBLY ______________ 12
9.1 Anchoring system _____________________12
9.2 Fixtures contained in the packing _____12
9.3 Assembly procedures _________________12
10.0 ELECTRICAL CONNECTIONS _______ 13
10.1 Working area modification ____________14
10.2 Electrical checks ______________________15
11.0 CONTROLS _________________________ 15
11.1 Control device (see Fig. 13) ____________15
11.2 Storing of tool vertical position _______16
11.2.1 Return of tool vertical position _____17
11.2.2 Erasure of tool stored position _____17
11.2.3 Reset of tool stored position _______17
11.3 Pedalboard (see Fig. 16) _______________17
12.0 USING THE MACHINE ______________ 18
12.1 Precaution measures during tyre re-
moval and fitting ______________________18
12.2 Preliminary operations - Preparing
the wheel ______________________________18
12.3 Wheel clamping _______________________18
13.2.1 Mandrel height adjustment ________20
12.3.2 Reverse wheel pan protection ______21
12.4 Bead breaking through vertical rolls __21
12.5 Demounting the tyre __________________23
12.6 Mounting the tyre _____________________25
12.7 Special use of the bead-breaker _______27
12.8 Tyre inflation with machine without
tubeless inflation ______________________27
12.9 Tyre inflation with machine with tube-
less inflation __________________________27
13.0 ROUTINE MAINTENANCE __________ 28
13.1 Replacement of the feeler pin __________30
13.2 Lubricants ____________________________30
13.3 Neck adjustment ______________________30
14.0 TROUBLESHOOTING TABLE _______ 33
15.0 TECHNICAL DATA __________________ 34
15.1 Weight _________________________________34
15.2 Dimensions ____________________________35
16.0 STORING ___________________________ 37
17.0 SCRAPPING ________________________ 37
18.0 REGISTRATION PLATE DATA ______ 37
19.0 FUNCTIONAL DIAGRAMS __________ 37
Table A - Electric diagram __________________38
Table B - Pneumatic diagram _______________41
20.0 LIST OF COMPONENTS
7104-M009-2_B
AIKIDO.4 - AIKIDO.4FI
