Butler LIBRAK360PS, Instruction Manual

Page 1: ...AK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PWSON LIBRAK360PWSPRO LIBRAK360PWS MC LIBRAK360PWS OPEL TRANSLATION FROM THE ORIGINAL INSTRUCTIONS BUTLER ENGINEERING and MARKETING S...

Page 2: ...dels _________38 10 0 ELECTRICAL CONNECTIONS________ 42 10 1 Electrical checks_______________________42 11 0 AIR CONNECTION __________________ 43 12 0 FITTING THE WHEEL ON THE CHUCK___________________...

Page 3: ...n__________________________81 15 3 3 Gauges calibration__________________82 16 0 ERROR SIGNALS____________________ 87 16 1 Error signals of printer kit optional __87 16 2 Error signals of TEq Link ser...

Page 4: ...nit Manual caliper Car ring nut Tyre locking sleeve Pneumatic chuck emergency release Wi fi converter unit Adhesive roll weights support OPT OPT OPT OPT OPT OPT Off road vehicle cone D 88 132 Shuko pl...

Page 5: ...N GENERAL DESCRIPTION Fig 1 LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PWSON LIBRAK360PWSPRO LIBRAK360PWS MC LIBRAK360PWS OPEL 1301 M001 02 LIBRAK360S LIBRAK360PS LIBRAK360...

Page 6: ...terweight 20 Laser at 6 o clock unit led light 21 Automatic width measuring device unit standard on some models 22 Stud flange kit for BMW 5 holes wheels optional 23 Pneumatic chuck emergency release...

Page 7: ...ble material damages Symbols Description Danger Be particularly careful Note Indication and or useful information Move with fork lift truck or pal let truck Lift from above Attention never lift the ma...

Page 8: ...ORMATION PLATE LOCATION DRAWING LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PWSON LIBRAK360PWSPRO LIBRAK360PWS MC LIBRAK360PWS OPEL 1301 M001 02 LIBRAK360S LIBRAK360PS LIBRA...

Page 9: ...21240 OFF plate on models with pneumatic chuck 999923290 Monochrom plate standard on some models 999923870 Opel Vauxhall plate standard on some models 999924410 Librak360 plate standard on some models...

Page 10: ...care this wheel balancer will give you many years of trouble free service and lots of satisfaction 2 0 INTENDED USE The machines described in this manual and their different versions are wheels balanc...

Page 11: ...ADJUST MENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIA TION EXPOSURE 3 1 Residual risks The machine was subjected to a complete analysis of risks ac...

Page 12: ...otentially dangerous objects and that there is no oil since this could damage the tyre Oil on the floor is also a potential danger for the operator UNDER NO CIRCUMSTANCES must the machine be used to s...

Page 13: ...along the lateral axis of the box and open it like a fan It is also possible to unnail the cardboard box from the pallet it is fixed to After removing the packing and in the case of the machine packed...

Page 14: ...use of the machine in ambient conditions other than those specified above is only allowed after prior agreement with and approval of the manufacturer 8 1 Working area Fig 3 USE THE MACHINE IN A DRY AN...

Page 15: ...g in structions for the assembly of the components making use of the attached series of illustrations 9 1 Anchoring system The packed machine is fixed to the support pallet through the holes prearrang...

Page 16: ...len wrench Fig 5 ref 1 on the flange Fig 5 ref 2 Fig 5 9 2 2 Fitting and removal of the pneumatic chuck on the flange On models with pneumatic chuck FITTING 1 After making power and air connections sw...

Page 17: ...turn the pneumatic shaft screw Fig _8 ref 1 onto the flange Fig _8 ref 2 until it stops Fig 8 5 Tighten with the wrench provided Fig _8 ref 3 REMOVAL 1 Open the pneumatic chuck by means of the pedal...

Page 18: ...1 as shown in the figure and insert the monitor and keyboard cables Fig 12 ref 2 through the support pipe Fig 12 ref 3 2 Fit the support Fig 12 ref 3 complete with cas ing Fig 12 ref 1 in the provide...

Page 19: ...at the shaft and the gauge arm are levelled out see Fig 16 Fig 15 2 At the end of the assembly manually make sure the gauge tip Fig 16 ref 1 is able to touch the chuck head Fig 16 3 Secure the monitor...

Page 20: ...e external data gauge and carry out the device calibration Fig 17 9 2 5 Fitting the protection guard 1 Mount the protection guard Fig 18 ref 1 to the support Fig 18 ref 2 using the bolts Fig 18 ref 3...

Page 21: ...roduce the connec tors in the slot Fig 19 ref 4 placed on the wheel balancer frame Fig 19 9 2 7 Protection guard assembly with laser device 12 o clock optional 1 Fit the protective casing complete wit...

Page 22: ...d make the spin AT THE END OF THE SPIN THE LASER PLACED ON THE WHEEL COVER WILL TURN ON INDICAT ING THE POINT OF APPLICATION OF THE WEIGHT ON THE EXTER NAL SIDE OF THE WHEEL 3 Fit the clip weight indi...

Page 23: ...as shown in Fig 23 Fig 23 5 Connect the cables with clamps not to let them hinder the ordinary operation of the machine 6 Mount wheel balancer protection guard again FOR THE CONNECTIONS REFER TO WIRI...

Page 24: ...tection guard again FOR THE CONNECTIONS REFER TO WIRING DIAGRAMS 9 2 11Fitting of ultrasound Run out with sup port optional 1 Put the 4 bolts Fig 24 ref 1 into the gauge brack et Fig 24 ref 2 and scre...

Page 25: ...LOAD THE PROGRAM FROM THE AFTER SALES WEBSITE However a simple check can be made to make sure that everything is as it is expected to be 1 Before the Bluetooth device installation on the per sonal co...

Page 26: ...owing screen appears where you can enter the password and the user number After entering the user number and password the following page will be displayed Press the Files Management highlighted icon t...

Page 27: ...RNING THE FOLLOWING WARNING SCREEN PAGE COULD BE DISPLAYED DURING THE IN STALLATION IN CASE IT APPEARS CLICK ON FURTHER INFORMATION AND IN THE FOLLOWING SCREEN PAGE ON PROCESS ANYWAY Proceed with the...

Page 28: ...been run the BTRemotePrinter icon is visible on the toolbar Printer Panel 4 3 2 1 5 6 7 8 KEY 1 Printer Panel is used when you need to carry out system configuration operations or to consult the data...

Page 29: ...alization screen page Header text Line 1 Header text Lines 2 3 4 Fonts and header colours configuration Setting of User Logo LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PWSO...

Page 30: ...ll the following prints will appear with saved header If necessary before sav ing it is possible to run one or more test prints through the Print button LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS...

Page 31: ...connection with PC mode see the following screen page Now work from the PC and run the research of the connectible machines Press Connections button to open the screen page of the available devices th...

Page 32: ...essful connection Finally save the configuration pressing the Save button Wait also for the machine to end the configuration Finally exit from the Printer Configuration menu On the display the next sc...

Page 33: ...cle Number plate could be incomplete or missing Balancing data Balancing graphs Progressive number Wheel balancer name User number LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK3...

Page 34: ...ehicle model At the end print report The data saving is performed anyway when the window is closed Particular remarks LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PWSON LIBRA...

Page 35: ...he list is named AA0000AA_2010_03_12_14_27_26 gz Therefore Number plate AA0000AA Report date 14 03 2010 at 14 27 26 In case there is no number plate the system names the files by linking together the...

Page 36: ...screen Store by number plate Number plates subgroups Data selection for number plate date from PC Press Load Report LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PWSON LIBRAK3...

Page 37: ...mited periods Anyway once the selection has been performed the data file is displayed in the usual way LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PWSON LIBRAK360PWSPRO LIBR...

Page 38: ...SID of the RS232 WiFi converter device USR W610_ THE LAST 4 CHARACTERS ARE DIFFERENT FOR EACH DEVICE ALWAYS CHECK FOR ON CON NECT AUTOMATICALLY BEFORE CLICKING ON THE CONNECT BUTTON IF THE USR W610_ W...

Page 39: ...dow shown below opens Select the correct WIFI network in the example WORKSHOP and click Apply Enter the WIFI network Password in the example 123PASSWORD and click on Apply LIBRAK360S LIBRAK360PS LIBRA...

Page 40: ...oint 3F Uart Settings of the Quick configure option set as indicated Baudrate 115200 485 mode Disable When done click on Apply LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PW...

Page 41: ...Link server PC performs an automatic search for network equip ment every 5 minutes The Discover procedure of the TEq Link Web Manager is the same as the one described in chapter 8 4 of the TEq Link m...

Page 42: ...rformed by expert and professional personnel FIT A TYPE APPROVED AS RE PORTED BEFORE PLUG TO THE MACHINE CABLE THE GROUND WIRE IS YELLOW GREEN AND MUST NEVER BE CONNECTED TO ONE OF THE TWO PHASE LEADS...

Page 43: ...ORIES SPECIALLY DE SIGNED TO BE EMPLOYED WITH THE WHEEL BALANCERS ARE USED Wheel fitting using the cones provided is illustrated be low For alternative fittings using optional accessories refer to the...

Page 44: ...nside of the rim towards the wheel balancer until the wheel is up against the support flange Fig 31 ref 2 Fig 31 7 Fit the cone Fig 32 ref 3 with the narrowest part turned towards the wheel 8 Fit the...

Page 45: ...ef 2 on the chuck Fig 34 ref 1 be careful otherwise this could seize until this rests against the support flange Fig 34 ref 4 3 Fit the wheel with the inner side of the rim towards the wheel balancer...

Page 46: ...pneumatic chuck by lifting the appropriate control pedal DURING CHUCK OPENING CLOS ING OPERATIONS BE CAREFUL TO KEEP YOUR HANDS AND OTH ER PARTS OF THE BODY AWAY FROM THE MOVING CHUCK 12 3 Correct po...

Page 47: ...IN THE FIGURE These weights must be manually detached from their plasticized support and applied to the wheel as indi cated in the specific paragraph 13 0 DISPLAY WITH KEYBOARD The wheel balancers ar...

Page 48: ...delivery At the bottom of the main screen page and of each screen page described below there will be coloured rectangles Fig 40 ref B located above function identification icons Fig 40 ref C These fu...

Page 49: ...SWITCHING ON THE MACHINE DOES NOT PERFORM ANY OPERATION 14 2 Balancing programs setting The setting of the balancing programs can be per formed in two ways through the gauge arm rapid setting through...

Page 50: ...f the rim 2 contact points see Fig Fig 42 to select ALU S program REPEATEDLY BRINGING THE CALIPER ARM FIG 43 REF 1 IN CONTACT WITH THE CHUCK FIG 43 REF 2 THE PROGRAM WILL CYCLE FROM ALU S TO ALU S1 TO...

Page 51: ...OF THE CHOSEN BALANCING PROGRAM Fig 45 Measuring procedure of electronic RUN OUT with the distance diameter caliper arm The electronic RUN OUT measuring device is useful to check if the rim has some...

Page 52: ...the rim 12 o clock red 4 Value in mm of the highest peak of imperfection detected on the rim 5 Value in mm of imperfection of the rim at the current position 6 Value in mm of the lowest peak of imperf...

Page 53: ...ALU 1 ALU 2 ALU 3 ALU 4 IF THE PROGRAM NAME IS NOT HIGHLIGHTED YELLOW PRESS THE BUTTON REPEATEDLY UNTIL THE ABOVE CONDITION IS REACHED Press the button to display the following pro grams selection sc...

Page 54: ...ITH FIXED LASER YOU WILL NOT HAVE ANY OTHER REFERENCE EXCEPT FOR THE CROSS LINE ON THE RIM GEN ERATED BY THE LASER ITSELF THE POSITIONING IN DEPTH WILL BE AT THE DISCRETION OF THE OPERATOR Depending o...

Page 55: ...E NOT BEEN TAKEN INSERTED THE MACHINE DOES NOT ALLOW THE WHEEL SPIN TO DETECT THE UNBAL ANCE 14 4 Displaying the active modifiable field During the various phases of measures detection the active fiel...

Page 56: ...m to perform the spin and detect the values in P1 P2 P1 Weight to be fitted on rim outer side P2 Weight to be fitted on rim inner side 2 Wheel placed to fit the weight on wheel outer side arrows both...

Page 57: ...press the button to display the weight with maximum resolution 1g to be fitted on the wheel expressed in grams The following screen will appear on the moni tor Press again the button to display the ap...

Page 58: ...ancing weights fitting in 4 different ways using the distance diameter caliper arm with weights fitting grippers using the laser at 6 o clock weights fitting at 6 o clock without the use of laser emi...

Page 59: ...T REMEMBER THE PRECISE POINT WHERE THE MEASURE MENT WAS TAKEN WITH THE DISTANCE DIAMETER CALIPER ARM USING THIS MODE THE MA CHINE ALLOWS YOU TO APPLY ANY ADHESIVE WEIGHTS THAT WOULD BE APPLIED WITH DI...

Page 60: ...depth shall be at the discretion of the operator depending on where remembers taking the measure BE SURE TO APPLY THE INTER NAL OR EXTERNAL WEIGHT AS INDICATED BY THE 2 GREEN ARROWS Fig 52 ref 2 or 3...

Page 61: ...follows from the desired measurement mode screen press the button until highlighting with yellow the field to modify edit press the buttons or until reaching the desired value press button to shift to...

Page 62: ...tions can be checked by performing a trial spin The procedure has now been completed 14 7 3Static 2 STATIC 2 function is a procedure that offsets wheel vibrations using a single adhesive weight on a...

Page 63: ...a trial spin The procedure has now been completed 14 7 7ALU S2 ALU S2 function permits balancing wheels with light alloy rims by fitting two adhesive weights one on the outer and one on inner sides o...

Page 64: ...rim Enter the measurements see Par 14 2 1 or 14 6 1 and proceed as for a dynamic unbalance only for the inner side of the wheel At the end of the procedure the wheel balancing condi tions can be check...

Page 65: ...ike the standard STATIC procedure the ECO WEIGHT procedure though only using one weight also considerably reduces the DYNAMIC unbalance because the fitting distance of the weight on the rim is also ca...

Page 66: ...T procedure has now been completed IMMEDIATELY AFTER HAVING SELECTED THE ECO WEIGHT PROCEDURE YOU CAN KNOW IN ADVANCE THE TWO DYNAMIC UNBALANCES AND THE STATIC RESIDUE IN ORDER TO DECIDE WHETHER IT IS...

Page 67: ...100 gr one For example 100 g WEIGHT TO BE FITTED TO CORRECT UNBALANCE TWO SMALLER WEIGHTS 50g FITTED MANUALLY TWO SMALLER WEIGHTS 55g USING SPLIT PROCEDURE Proceed to DYNAMIC unbalance measurement dis...

Page 68: ...ROP ERLY POSITIONED FOR THE AP PLICATION OF THE 1ST WEIGHT Fit the clip weight of the chosen value at 12 o clock on the outside of the wheel Press again button to position the wheel for the fitting of...

Page 69: ...tal number of spokes If the value shown on the screen A is correct press the button The machine automatically calculates weight position in two positions hidden behind the spokes The moni tor shows th...

Page 70: ...ng unbalance as much as possible by offsetting the tyre unbalance with that of the rim in any used program Proceed to unbalance measurement displaying by performing a standard wheel spin THE MATCHING...

Page 71: ...the tyre and turn it on the rim through 180 Fit the wheel back on the wheel balancer positioning the reference mark on the rim in line with the arrow on the flange Position the reference mark on the...

Page 72: ...mark on RIM Press the button to bring the wheel into posi tion Mark the reference mark on the TYRE at 12 o clock position Press button to confirm that step 3 has been completed STEP 4 Remove the whee...

Page 73: ...10 Recalculation function After making a spin the wheel automatically stops indicating the weight s to be fitted and its their position In case the operator does not want the type of wheel balance pro...

Page 74: ...ension supplied with distance caliper extension kit kit available on demand THE EXTENSION MUST BE FIT TED ONLY WHEN BALANCING IS PERFORMED IN MOTORCYCLE MODE TO MOUNT THE EXTENSION AND THE COMPONENTS...

Page 75: ...LL TURN BLUE WHEN THEY ARE SELECTED OPTIONS THAT ARE NOT AVAIL ABLE ARE MARKED WITH A RED X Enables disables the spin protection carter Enables disables the distance diameter detection caliper Enable...

Page 76: ...tions of ma chine printing It allows you to change the unit of meas urement of the rim diameter from mm to inches and vice versa Enable disable the weights positioning laser function Enable disable th...

Page 77: ...ue 5 g 0 25 oz 2 Lower weight limit in the ALU STATIC program to display OK default value 7 g 0 35 oz 2 Weights display resolution default value 5 g 0 25 oz 4 Weight reduction in ECO WEIGHT function 0...

Page 78: ...carried out spin B Acquired measurements for the last carried out spin Press any of the available numbers on the buttons at the bottom of the page to select the corresponding user The system stores t...

Page 79: ...screen 1 KEY 1 Options menu push button Press button to display the monitor screen to enable disable the options as shown below Press button several times to display the second option screen page rep...

Page 80: ...to display the following screen page on the monitor After making sure that the chuck is unloaded no wheel or mounted accessories and in the case of closed pneumatic chuck press the button and close t...

Page 81: ...lowing screen saying that you should apply a weight of 100 g to the 12 o clock outer rim APPLY THE WEIGHT AT A POINT IN WHICH BOTH SIDES OF THE RIM THERE IS THE POSSIBILITY OF APPLYING A CLIP WEIGHT O...

Page 82: ...t on the inner side at 12 o clock AT THIS POINT TAKE THE WEIGHT POSITIONED ON THE EXTERNAL SIDE AND PLACE IT EXACTLY IN THE SAME POSITION BUT ON THE INTERNAL SIDE HELPING BY DRAWING A LINE ON THE TYRE...

Page 83: ...t be equal to or 1 mm with respect to what is indicated above the caliper Fig _69 ref 2 Press push button The following screen will appear on the monitor Place the gauge as shown in the following figu...

Page 84: ...0 Fit the measured wheel on the balancer and lock it on the chuck Turn the gauge ferrule Fig 71 ref 1 on the inner edge of the wheel upwards see Fig _71 Fig 71 1 Press button to end the operation On t...

Page 85: ...standard on some models THE NUMERICAL VALUES SHOWN IN THE FIGURES BELOW ARE PURELY ILLUSTRATIVE Press the button to display the following screen page on the monitor TO PERFORM THIS CALIBRATION THE CHU...

Page 86: ...SOR DURING THE CALIBRATION PHASE SEE FIGURE BELOW Press the button to display the following screen page on the monitor Close the wheel cover until bringing the automatic width sensor next to the sizi...

Page 87: ...n 11 Incorrect gain calibration 12 Distance diameter caliper value not released 13 Distance diameter caliper value not released 14 Firmware error 15 Runout samples not sufficient 17 External data gaug...

Page 88: ...INTENANCE OR ADJUST MENT PROCEDURE POSITION THE MAIN SWITCH 0 DISCON NECT THE MACHINE FROM THE ELECTRICITY SUPPLY USING THE SOCKET PLUG COMBINATION AND CHECK THAT ALL MOBILE PARTS ARE AT A STANDSTILL...

Page 89: ...00 19 69 Cycle time sec 6 Sound emission level dBA 70 Max wheel weight kg 70 155 lbs Recommended air pressure bar 8 10 116 145 psi On models with threaded chuck and external data gauge On models with...

Page 90: ...tandard on some models threaded chuck pneumatic chuck LIBRAK360S LIBRAK360PS LIBRAK360WS LIBRAK360PWS LIBRAK360WSON LIBRAK360PWSON LIBRAK360PWSPRO LIBRAK360PWS MC LIBRAK360PWS OPEL 1301 M001 02 LIBRAK...

Page 91: ...to make further use of the machine it is advisable to make it inoperative by removing the connection pressure pipes The machine is to be considered as special waste and should be dismantled into homo...

Page 92: ...6 17 18 6 JP9 JP6 22 20 P1 P3 VGA 23 USB 44 JP5 JP6 JP2 JP3 24V 110V 42 48 47 t Drawing N A Rev 1 130105510 BROWN WHITE AUTOMATIC WIDTH BROWN BLUE BLACK CAN L YELLOW CAN H GREEN VGA VGA monitor equipm...

Page 93: ...ncing machines with calibrated line laser 29 Width potentiometer extension cable for wheels balancing machines with external data gauge 30 Potentiometer with shielded cable for wheels balancing machin...

Page 94: ...M Drawing N B Rev 0 130105530 KEY 1 90W power card kit 2 Wi fi converter wifi extension 3 24V power supply cable serial with connector 4 Wheel balancer wi fi cable with connector Black grey Red white...

Page 95: ...K355PWSPRO LIBRAK355PWS MC LIBRAK355PWS OPEL KEY P Air source FRL Adjustment and lubrication filter VS Release valve EV Solenoid valve CPGR Rotary unit pneumatic cylinder P1 VS power supply release on...

Page 96: ...readed chuck On models with pneumatic chuck Run out 12 o clock laser device Monitor card kit Power card kit 90W 380 P connectorized Printer kit Run out 12 o clock laser device Monitor card kit 1301 M0...

Page 97: ...den nachstehenden anwendbaren Normen entspricht objet de cette d claration est conforme aux Directives applicables suivantes al que se refiere esta declaraci n cumple con las siguientes Normas aplica...