BUTZBACH STAE, Operating Manual

Page 1: ...Operating manual Sliding doors...

Page 2: ...manual for the purpose of technical improvements This operating manual was created with the utmost care and is regularly revised However despite all checks it cannot be ruled out that technical inaccu...

Page 3: ...obligations 6 2 4 3 Requirements of the operating personnel 6 2 5 Safety devices 7 3 Other risks 9 3 1 Regular operation 9 3 2 Other risks due to human error 9 3 3 Other risks during maintenance work...

Page 4: ...nts 23 6 1 Control elements for STAE and STTE 23 6 1 1 Control cabinet Standard 23 6 1 1 1 Main switch 25 6 1 1 2 Control voltage key switch 25 6 1 1 3 Track heating dial optional 25 6 1 1 4 Key switc...

Page 5: ...manual operation 34 7 3 2 Towing a door leaf with a tow bar optional 35 8 Care and cleaning 37 8 1 Cleaning the drainage system 37 8 2 Cleaning the bottom tracks 37 8 3 Cleaning and care of the door...

Page 6: ...ding doors_V1 13 01 2021 V 10 2 Objective 44 10 3 Malfunctions and corrective actions sliding door 44 11 Dismantling and disposal 46 11 1 Dismantling of the system 46 11 2 Disposal of the system 46 11...

Page 7: ...nsure a long operational life of the door system Failure to do so may lead to damage to the door system as well as personal injuries Also adhere to the local legal requirements and the latest state of...

Page 8: ...her there is danger or a warning or whether caution is warranted Danger This notice indicates grave danger the nature and source of which can lead to severe injuries deadly peril or death Warning This...

Page 9: ...ntrol third party devices Use in areas where children or unauthorised individuals have access to the operation Use with accessories and replacement parts that are not inspected and approved by Butzbac...

Page 10: ...t manner can lead to death and severe injuries In addition they can have the consequence of no longer being able to safely operate the system Work on electrical components should only be performed by...

Page 11: ...m may only be operated by authorised personnel who are familiar with the operation of the system If the operator does not have full view of the system during operation then the operator must take appr...

Page 12: ...f possible damage the operator must immediately have the system inspected by repaired by Butzbach GmbH Industrietore The system operator must ensure that the safety notices affixed to the door system...

Page 13: ...ke sure that the door leaves are only moved in periods of less than the maximally allowed wind speed of 70 km h Warning Risk of property damage if the movement speed is too great For sliding door syst...

Page 14: ...g doors_V1 13 01 2021 8 Warning No repair work is allowed on panic locks It is generally not allowed to tamper with or perform repair work on panic locks If there are malfunctions these must be exchan...

Page 15: ...ration and that no people and or objects are located in the closing area of the door system during operation that otherwise appropriate operational safety measures are taken to protect people and obje...

Page 16: ...injury When working on the system always follow the legal regulations and safety information otherwise there is a risk of injury Adhere to the general legal regulations safety accident prevention VDE...

Page 17: ...r systems manually operated or during emergency operation the maximally permitted movement speed of 0 3 m s may not be exceeded Please ensure that the movement speed indicated above is not exceeded Wa...

Page 18: ...d personnel who are familiar with the operation of the system Warning There is risk of injury from door movement in non visible areas Risk of injury and property damage due to a possible collision Dur...

Page 19: ...t must be made immediately Claims for compensatory damages may only be raised within the valid complaint periods Packaging for the door system is chosen based on the expected shipping conditions For t...

Page 20: ...door system STAE The individual door leaves can be operated independently of one another There is a drive unit with motor and drive chain located in the base of the powered door leaf The drive unit is...

Page 21: ...iding doors_V1 13 01 2021 15 5 2 Mechanical design 5 2 1 Door system Figure 1 Mechanical design of the door system Legend 01 Pass doors 06 Door filling 02 Tow eyes 07 Truck door 03 Safety edge control...

Page 22: ...ng doors_V1 13 01 2021 16 5 2 2 Tail door optional Figure 2 Mechanical design of the tail door Legend 01 Door leaf 06 Top door panel 02 Strut emergency operation 07 Safety rail 03 Hand crank emergency...

Page 23: ...the door leaf Legend 01 Wheel 10 Safety edge control 02 Pass door 11 Push buttons 03 Row of windows 12 Warning signal device 04 Truck door control system 13 Buffer 05 Truck door 14 Frame part 06 Slid...

Page 24: ...e colour and thermal insulation properties 5 4 3 2 Polycarbonate door panels Polycarbonate PC is a transparent highly impact resistant thermoplastic The panels consisting of multiple layers have light...

Page 25: ...drive units and the motor unit in the case of electrically operated doors which are concealed with covering panels and are accessible from the interior 5 4 5 Tail door optional The tail door is locate...

Page 26: ...vated again and the door leaf is once again ready for operation Depending on the requirements the pass doors are equipped with a panic function In order to be able to escape in hazardous situations th...

Page 27: ...of force to the safety edge control the limit switches respond and trigger the emergency mode of the door control system so that there is protection at the crushing and shearing points in the hazardou...

Page 28: ...leaf drive unit can be converted to manual operation release the latch if present The motor brake is released and the door may be either slid manually or towed depending on the version Emergency opera...

Page 29: ...nts have different functions open or close the door stopping the door in any position or interrupting the power supply 6 1 1 Control cabinet standard Figure 6 Control cabinet Standard The figure above...

Page 30: ...e light that lights up if the control voltage is switched on BMA activated indicator light Light that lights up if the fire alarm system is activated Door system authorised indicator light Light that...

Page 31: ...g dial optional Topic Description Classification Option Design Grey dial Placement Standardly included on the front of the control cabinet Operation Turn the dial to the desired operating position see...

Page 32: ...rd speed Topic Description Classification Standard Design Push button with directional arrows which indicate the direction of door movement Placement On the operator panel Operation Press the button a...

Page 33: ...chapter 6 1 2 Operator panel standard 6 1 3 1 Dial for creep mode optional Topic Description Classification Option Design Dial that moves in both directions left or right Placement On the operator pa...

Page 34: ...n Classification Standard Design White indicator light Placement Front of the control cabinet Operation No operation necessary Function The indicator light lights up white if the control voltage for t...

Page 35: ...of the door leaf movement in order to guarantee opening of the door After the BMA activated indicator goes off the door system will function in the standard manner again 6 2 5 Door system authorised...

Page 36: ...on Option Design Yellow indicator light Placement Front of the control cabinet Operation No operation necessary Function Status notification for the building control system that the door is closed Res...

Page 37: ...Display SIMATIC LOGO optional Figure 10 Starting screen for the SIMATIC display Errors with possible messages status messages operational messages are shown on the starting screen Depending on the req...

Page 38: ...rn on the control voltage for the door system with the control voltage key switch on the main control cabinet i e turn it to the 1 position for ON The door system is now ready for operation The white...

Page 39: ...n for ON The door system is now ready for operation the white control voltage indicator light on the main control cabinet lights up 3 Move the door leaf to the left Briefly press and release the butto...

Page 40: ...During emergency operation of the door system the safety information and warnings in chapter 3 4 Risks during regarding manual operation must be strictly followed 7 3 1 Switching to manual operation...

Page 41: ...door leaf is in the desired position set the lever back to automatic The motor brake is reset standard operation 7 3 2 Towing a door leaf with a tow bar optional Figure 12 Tow bar Placement The tow ba...

Page 42: ...re 14 Attachment of the tow bar to the tow eye 6 Set all motor brakes on the door leaf to manual operation for towing see the description 7 Slowly and carefully tow the door leaf with a suitable towin...

Page 43: ...cleaning agents for cleaning Only wash dirty fiberglass or plexiglass with water customary aqueous not abrasive household cleaning products or with a suitable plexiglass cleaner e g with a special cle...

Page 44: ...cleaning agents Wash aluminium profiles with water and customary aluminium cleaning products Painted aluminium parts Follow the separate care instructions When dirty Painted and coated profiles Do no...

Page 45: ...ofessional before the first use and as needed by at least once annually This testing is not the same as maintenance 9 1 3 Qualified professional Qualified professionals are individuals who possess suf...

Page 46: ...the door leaf must occur after 8 years at the latest Inspection testing of the door system must take place at least once a year Noticeable damage to the door system must be immediately notified to th...

Page 47: ...g of attachment to the building in accordance with DGUV 208 022 Appendix 3 Checking whether the required warning signs are attached to the door system Keeping evidence of these tests in the form of te...

Page 48: ...Inspect for wear damage noises Replace if there is noticeable damage wear Mechanical components 2 General bearing assembly for the wheels LR X X X X Inspect for wear damage Replace if there is notice...

Page 49: ..._V1 13 01 2021 43 Power supply electric rail current collector X X X Energy chain X X X Track heating X X X X Doors Fastening components buttons X X X X Check for proper functioning Replace if there i...

Page 50: ...n the case of electrically operated doors heed the attached function description for the control system 10 3 Malfunctions and corrective actions sliding door The following malfunctions can be fixed by...

Page 51: ...erson or object is located in the door Yes ensure that the door is free of people and objects No notify authorised service personnel All other malfunctions should be handled by authorised service pers...

Page 52: ...s of the manufacturer 11 3 Customer service address Butzbach GmbH Industrietore Weiherstra e 16 D 89293 Kellm nz Phone 49 0 8337 901 333 Fax 49 0 8337 901 193 Email service aviation butzbach com Web h...

Page 53: ...y elements 29 Disposal 47 Door base 19 Door data 47 Door fillings 18 Drainage system 38 Drive mechanism 21 E Emergency operation 22 35 EMERGENCY SHUTOFF switch 24 Emergency situations 22 EMERGENCY STO...

Page 54: ...Remote control batteries 41 Repair 45 Requirements 6 Row of windows 19 S Safety 3 Safety components 41 Safety devices 7 Safety edge control 21 Safety measures 4 Safety notices 3 Sandwich panels 18 38...