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1

Installation Instructions

5579500 & 5571200

Electric Winches

WARNING

To prevent serious injury, read and understand all warnings 
and instructions before use.

—continued inside

UNPACKING

When unpacking, check to make sure all parts are 
included. Refer to Assembly Drawings and Parts Lists. 
If any part is missing or broken, please call your local 
distributor where you bought the winch from as soon as 
possible.

SAFETY WARNINGS & PRECAUTIONS

When using this winch, safety precautions should 
always be followed to reduce the risk of personal injury 
and damage to the winch.

LEARN TO USE THIS WINCH:

After winch has been installed, take some time and 
practice using it so you will be familiar with ALL 
OPERATIONS. Periodically check the winch installation to 
ensure that all bolts are tight. To ensure proper operation, 
carefully inspect for any damaged parts before operating 
the winch. Any damage part should be properly repaired 
or replaced by identical parts by a qualified technician.

KEEP WINCHING AREA CLEAR:

Do not allow people to remain in the area during winching 
operations. Do not step over a taut wire rope or allow 
anyone else to do so. Due to the possibility of a cable 
breaking,direct all persons to stand clear of any possible 
pathways. A snapped cable could cause winch failure, 
injury or death. Keep proper footing and balance at all 
times. Do not reach over or across the winch and/or wire 
rope while the winch is in operation.

INSPECT WIRE ROPE & EQUIPMENT FREQUENTLY:

The wire rope should be inspected for damages that can 
reduce its breaking strength. A frayed rope with broken 
strands should be replaced immediately. Always replace 
the rope with part number 3025776.

WORKING AREA CONDITIONS:

Keep the working area well lit. Do not use this winch in 
the presence of flammable gases or liquids.

KEEP CHILDREN AWAY:

Keep children away from working area, Never let children 
operate the winch.

USE LEATHER GLOVES:

When handling or rewinding wire rope, always use hand 
protection to eliminate the possibility of cuts caused by 
burrs or broken strands.

DRUM ROPE:

Always make sure that there are at least 5 complete turns 
of rope left on the drum before winching.

KEEP HANDS AND FINGERS CLEAR OF WIRE ROPE 
AND HOOK WHEN OPERATING WINCH:

Never put your finger through the hook when reeling in 
the last few feet. If your finger gets trapped in the hook 
or rope, you could lose it. Never guide a wire rope under 
tension onto the drum with your hand.

NEVER HOOK THE ROPE BACK ONTO ITSELF:

Hooking the rope back onto itself creates an 
unacceptable strain, breaking individual strands, which in 
turn weakens the entire wire rope.

KEEP PULLING DURATIONS AS SHORT AS 
POSSIBLE:

The winch is designed for intermittent use and cannot be 
used in constant duty applications. Do not pull more than 
one minute at or near rated load. If the motor becomes 
too hot to touch, stop and let it cool off for a few minutes. 
If the motor stalls, cut off the power immediately.

DO NOT OVERLOAD:

Always use this winch at its rated capacity for your safety 
and for better performance. Do not use inappropriate 
attachments in an attempt to exceed its rated capacity.

AVOID CONTINUOUS PULLS FROM EXTREME 
ANGLES:

This will cause the rope to pile up at one end of the drum. 
When feasible, get the rope as straight as possible to the 
direction of the object.

Summary of Contents for 5571200

Page 1: ...can reduce its breaking strength A frayed rope with broken strands should be replaced immediately Always replace the rope with part number 3025776 WORKING AREA CONDITIONS Keep the working area well l...

Page 2: ...nder load Keep 5 complete turns of cable around the winch drum 14 When loading a boat onto a trailer without reel or side hull rollers make sure the trailer is submerged in the water when the boat is...

Page 3: ...and the black long cable to the negtive battery terminal at one end and to the motor ground terminal at the other end D Connect the black thin wire ground wire from the Solenoid Assembly to the motor...

Page 4: ...n End Bearing on the Gear Ring at desired angle clocked position 6 Replace 8 M4x12 End Bearing screws Torque to 2 ft lb 7 Align Drive Shaft Drum Gear and Tie Bars with Gear Housing Assembly and reconn...

Page 5: ...inch and battery properly See Fig 2 2 Connect the Receiver to Solenoid Assembly Fig 9 3 Activate the Remote by pressing and holding both IN and OUT buttons on the Remote simultaneously for 4 seconds t...

Page 6: ...pending on variations of vehicle and or battery power WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all the possible conditions and situations that m...

Page 7: ...21 2 Ring 22 2 Seal Ring 23 1 Drum Assy 24 1 Screw 25 1 Cable Anchor 26 1 Screw ITEM QTY DESCRIPTION 27 1 Cable 28 1 Brake Shaft Assy 29 Tie Bar 30 1 Motor End 31 1 Solenoid Assy 32 1 Solenoid Bracke...

Page 8: ...oid malfunctioning Tap Solenoid to free contact applying 12V for 12V motor or 24V for 24V motor to coil terminal directly Solenoid will make an audible clicking when activating Defective Switch Assy R...

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