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4

G.

 Disengage the clutch by turning the Clutch Handle 

to the Disengaged position.(See Fig.4).

H.

 Pull the Cable through the Fairlead and connect the 

Hook and Safety Pin. 

NOTE: The use of at least a 650 

CCA battery is recommended.

CLOCKING INSTRUCTIONS (fig. 5)

The winch gear housing can be clocked in 8 different 
positions.  This enables the user to locate the clutch 
handle at one of 8 equally spaced points (0, 45, 90, etc.).  
The winch is preset at 0.

DISENGAGED POSITION

ENGAGED POSITION

CLOCKING POSITIONS:  0° and 60°

Fig. 4

1.

 Remove (2) M8x25 Tie Bar screws that attach the Gear 

Housing Assembly to the Rope Drum.

2. 

Separate the Gear Housing Assembly w/clutch handle 

from the Tie Bars.

3.

 Remove (8) M4x12 End Bearing screws.

4.

 Separate the End Bearing from the Gear Ring

5. 

Reposition End Bearing on the Gear Ring at desired 

angle (clocked position).

6.

 Replace (8) M4x12 End Bearing screws.  Torque to 2 

ft-lb.

7.

 Align Drive Shaft, Drum Gear, and Tie Bars with Gear 

Housing Assembly and reconnect.

8. 

Replace (2) M8x25 Tie Bar screws.  Torque to 18 ft-lb.

WINCHING OPERATION

1.

 Disengage the clutch by moving the Clutch Handle to 

the DISENGAGED position.

2.

 Grab the Cable Assembly hook with Hand Strap and 

pull the cable to the desired length, then attach to item 
being pulled.

CAUTION

Always leave at least 5 turns of cable on the drum. Review 
winch safety warnings and precautions on pages 1 and 2  
before continuing.

3.

 Re-engage the clutch by moving the Clutch Handle to 

the ENGAGED position.

4.

 Lift the Connector Cover on Solenoid Assy. exposing 

the electrical switch connector.

WITH WIRED REMOTE CONTROL (fig. 6)

Fig. 5

Fig. 6

1.

 While standing aside of the tow path, push the button 

on Remote Control forward and backward (Fig. 7 and Fig. 
8) to check winch running directions. Wait until the motor 
stops before reversing directions.

Summary of Contents for 5571200

Page 1: ...can reduce its breaking strength A frayed rope with broken strands should be replaced immediately Always replace the rope with part number 3025776 WORKING AREA CONDITIONS Keep the working area well l...

Page 2: ...nder load Keep 5 complete turns of cable around the winch drum 14 When loading a boat onto a trailer without reel or side hull rollers make sure the trailer is submerged in the water when the boat is...

Page 3: ...and the black long cable to the negtive battery terminal at one end and to the motor ground terminal at the other end D Connect the black thin wire ground wire from the Solenoid Assembly to the motor...

Page 4: ...n End Bearing on the Gear Ring at desired angle clocked position 6 Replace 8 M4x12 End Bearing screws Torque to 2 ft lb 7 Align Drive Shaft Drum Gear and Tie Bars with Gear Housing Assembly and reconn...

Page 5: ...inch and battery properly See Fig 2 2 Connect the Receiver to Solenoid Assembly Fig 9 3 Activate the Remote by pressing and holding both IN and OUT buttons on the Remote simultaneously for 4 seconds t...

Page 6: ...pending on variations of vehicle and or battery power WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all the possible conditions and situations that m...

Page 7: ...21 2 Ring 22 2 Seal Ring 23 1 Drum Assy 24 1 Screw 25 1 Cable Anchor 26 1 Screw ITEM QTY DESCRIPTION 27 1 Cable 28 1 Brake Shaft Assy 29 Tie Bar 30 1 Motor End 31 1 Solenoid Assy 32 1 Solenoid Bracke...

Page 8: ...oid malfunctioning Tap Solenoid to free contact applying 12V for 12V motor or 24V for 24V motor to coil terminal directly Solenoid will make an audible clicking when activating Defective Switch Assy R...

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