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6

Programing the Receiver to a replacement 
Remote(transmitter)

Hand-held Remote (transmitter) is programmed in the 
factory to communicate with the receiver. Under normal 
circumstances, programming will not be necessary 
unless a Remote has to be replaced.

1.

 Switch on Remote (transmitter), refer to Wireless 

Winching Operation step 3.

2.

 Turn on the Receiver. Refer to Step 1 and 2 in Wireless 

Winching Operation.

3.

 Press and hold IN or OUT button on Remote till red 

LED flashing.

NOTE: The programming has to be completed within 
5 seconds once the Receiver is turned on. If the 
programming is not completed in 5 seconds, the Receiver 
will automatically reject programming. The Receiver 
has to be turned off and to be restarted. Repeat the 
programming procedure as described above.

LUBRICATION

1.

 All moving parts within the Electric Winch have been 

lubricated using high temperature lithium grease at the 
factory. No internal lubrication is required.

2.

 Lubricate Cable Assembly periodically using light 

penetrating oil.

CABLE ASSEMBLY REPLACEMENT

1.

 Move Clutch Handle to DISENGAGED position.

2.

 Extend Cable Assembly to its full length. 

Note how the 

existing cable is connected to the inside of the drum.

3.

 Remove old Cable Assembly and attach new one.

4.

 Rewind Cable Assembly onto cable drum being careful 

not to allow kinking.

NOTE: Performance of this winch may vary depending on 
variations of vehicle and/or battery power.

WARNING

The warnings, cautions and instructions discussed in this 
instruction manual cannot cover all the possible conditions 
and situations that may occur. It must be understood by the 
operator that common sense and caution are factors that 
cannot be built into this product, but must be exercised by 
the operator.

TOP LEVEL PARTS

P/N

Description

Item Number

5579500

Electric Winch, 9500 Lb

5571200

Electric Winch, 12000 Lb

ACCESSORY PARTS

P/N

Description

Item Number

5571000

Wireless Remote

5571001

Guide Roller

5571002

Shackle, 3/4"

5571003

Universal Mount

44

5571004

Jeep Mount

5571005

Receiver Mount

5571006

Handheld Controller, 30ft. cord —

ASSEMBLIES & KITTED SERVICE PARTS

P/N

Description

Item Number

3025773

Solenoid Assembly

31

3027944

Solenoid Mounting Bracket & 
Hardware Kit

32, 33 ,34, 35 ,36, 37, 38, 39, 40, 
41 ,42 ,43

3027945

Gear Ring Assembly, 9500

1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 
14, 15, 16, 17, 18, 19

3027946

Gear Ring Assembly, 12000

1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 
14, 15, 16, 17, 18, 19

3027947

Clutch Handle Kit

8, 9, 10, 12

3027948

Drum Assembly

23, 24, 25, 26

3027949

Cable Anchor Kit

24, 25, 26

3027950

Gasket & Seal Kit, All

7, 9, 20, 21, 22

3027951

Hardware Kit, All

2, 3, 5, 6, 10, 12, 24, 25, 26, 32, 33, 
34, 35, 36, 37, 38, 39, 40, 41, 42, 
43, 46, 47, 48

INDIVIDUAL SERVICE PARTS

P/N

Description

Item Number

3025772

Roller Fairlead

45

3025774

Solenoid

3025775

Handheld Controller, 12ft. cord 50

3025776

Galvanized Cable, 3/8" x 100' 27

3025777

Slip Hook, Clevis, 3/8"

49

3025778

Motor, Universal

30

3025779

Brake/Shaft

28

3027952

Tie Bars

29

3027953

Hand Strap

51

3027999

Decal Sheet

Complete Parts List

Summary of Contents for 5571200

Page 1: ...can reduce its breaking strength A frayed rope with broken strands should be replaced immediately Always replace the rope with part number 3025776 WORKING AREA CONDITIONS Keep the working area well l...

Page 2: ...nder load Keep 5 complete turns of cable around the winch drum 14 When loading a boat onto a trailer without reel or side hull rollers make sure the trailer is submerged in the water when the boat is...

Page 3: ...and the black long cable to the negtive battery terminal at one end and to the motor ground terminal at the other end D Connect the black thin wire ground wire from the Solenoid Assembly to the motor...

Page 4: ...n End Bearing on the Gear Ring at desired angle clocked position 6 Replace 8 M4x12 End Bearing screws Torque to 2 ft lb 7 Align Drive Shaft Drum Gear and Tie Bars with Gear Housing Assembly and reconn...

Page 5: ...inch and battery properly See Fig 2 2 Connect the Receiver to Solenoid Assembly Fig 9 3 Activate the Remote by pressing and holding both IN and OUT buttons on the Remote simultaneously for 4 seconds t...

Page 6: ...pending on variations of vehicle and or battery power WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all the possible conditions and situations that m...

Page 7: ...21 2 Ring 22 2 Seal Ring 23 1 Drum Assy 24 1 Screw 25 1 Cable Anchor 26 1 Screw ITEM QTY DESCRIPTION 27 1 Cable 28 1 Brake Shaft Assy 29 Tie Bar 30 1 Motor End 31 1 Solenoid Assy 32 1 Solenoid Bracke...

Page 8: ...oid malfunctioning Tap Solenoid to free contact applying 12V for 12V motor or 24V for 24V motor to coil terminal directly Solenoid will make an audible clicking when activating Defective Switch Assy R...

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