BWT Pool'N Box Junior, Installation And Operating Instructions Manual

Page 1: ...OLS BWT myPOOL POOL N BOX 1 36 2021 03 Version B Code 37371 INSTALLATION AND OPERATING INSTRUCTIONS to be read carefully and kept for future reference EN PAGE 1 Pool N Box Junior 3 70 m x 2 40 m with storage box ...

Page 2: ... 6 Knots 10 3 7 Surface mould 10 3 8 Joined wood 10 3 9 Curved wood 10 4 EARTHWORKS 11 4 1 Introduction 11 4 2 Creating the excavation 11 4 2 1 Material quantities 11 4 2 2 Excavation 11 4 2 3 Stone bedding 11 4 2 4 Installing the supporting braces 12 4 3 Pouring the concrete slab 14 4 3 1 Rebar 14 4 3 2 Slab dimensions 14 5 BUILDING THE WOODEN STRUCTURE 15 5 1 Application of the bituminous strips...

Page 3: ...lation of the duckboarding 27 8 2 1 Assembling and installing the duckboarding 27 8 2 2 Installing the lock on the box 28 9 SAFETY 28 9 1 Filtration pump and electrical supply safety 28 9 2 Safety of children 28 9 3 Safety of all users 29 9 4 Safety label 29 10 WATER TREATMENT 30 10 1 Maintaining pool water quality 30 11 MAINTENANCE OF YOUR POOL N BOX JUNIOR 31 11 1 Upkeep of the structure 31 11 2...

Page 4: ...more difficult Deformation of the wood could only be caused by storing the wood other than as recommended If you had to unpack your pool you must repack and restrap the pallet of wooden elements Once the wooden elements are unpacked proceed with assembly within the next 24 to 48 hours While storing the boxes we recommend that you remove the film and insert wooden wedges between each layer of wood ...

Page 5: ...e fine 1 4 3 Assembly time Excavation and earthworks 1 TO 2 DAYS DEPENDING ON THE MATERIALS USED Metallic structure DAY WITH 2 PEOPLE Pouring the slab DAY WITH TWO PEOPLE DEPENDING ON THE MATERIALS USED Wooden structure 1 DAY WITH TWO PEOPLE THE TIME INDICATED DOES NOT INCLUDE THE CONCRETE CURING TIME Curing of the concrete slab 21 DAYS 3 WEEKS CAUTION Once the structure has been assembled the lin...

Page 6: ...603 10 Wall slat 2332x78 x 45mm male 3 27470052 11 Pine coping module 1684 x 195 x 28 mm lefthand cut 1 27929101 12 Pine coping module 1684 x 195 x 28 mm lefthand cut 1 27929100 13 Pine coping module 2050 x 195 x 28 mm lefthand cut 1 27929103 14 Pine coping module 2050 x 195 x 28 mm coupe D 1 27929102 15 Pine coping module 2370 x 195 x 28 mm 2 27580055 16 Pine coping module 985 x 180 x 28 mm 3 275...

Page 7: ...d over 20 mm E Fasten the sub coping hung track 30 Domed head nail 2 8x60 A2 SS F Fasten the trim to the wall 3 nails x 10 trims 1 Torx bit T20x1 T25x1 and T30x1 G Fasten the safety notice to the wall 4 1 Wood drill bit 4x75 mm 4 Galvanised countersunk torx screw 4x25 44 Countersunk torx screw 5x80 A4 SS torx threaded over 50 mm H Fasten the coping corbels to the wall 16 Fasten the IPE trim 3 scre...

Page 8: ... 2 Winterizing cap 1 no 10 8 Posidrive countersunk screw M5x16 A4 SS DIN 965A 8 Countersunk posidrive WOOD screw 3 0x25 A4 SS 4 TORRO clamp 25 40 12 W4 A2 SS 4 Suction and return flange gasket 2 3 4 Accessories QTY DESCRIPTION 1 Pool N box Junior installation instructions 1 Warning panel to mount on the pool wall 1 Folder with safety documents 8 1 18 m length of PVC liner locking track 1 Underlay ...

Page 9: ...es are autoclaved the alternating pressure and vacuum can cause sticky residue to rise to the surface To remove it scrape it carefully with an appropriate tool being careful not to touch the wood Turpentine spirits could also be effective but could stain the wood if too much is applied 3 3 Salt stains Small green stains are frequently found on the surface of autoclaved wood These can be removed wi...

Page 10: ...as blueing It is a surface phenomenon exacerbated by heat humidity and inadequate aeration and is characterised by stains ranging from light to dark blue They can be removed by wiping the surface Remember that class IV treated wood is protected against attack by fungi that could destroy the physical and mechanical properties of the wood 3 8 Joined wood To ensure the highest quality in the selectio...

Page 11: ...25 30 concrete The materials and quantities listed are for guidance The concrete slab under the pool must be built in accordance with the rules of the art 4 2 2 Excavation Dig out an area the length and the width of which should correspond to the length and width of the inner walls of the pool increased by 0 55 m around the entire periphery of the pool that is 4 46 x 3 10 For an above ground insta...

Page 12: ...double acting jacks 2 single acting jacks and 12 screws with a diameter of 10 mm bag A The top screws should be inserted after the height of the bottom screws has been adjusted Figure 2 Installation of the jacks under the supporting brace The supporting braces must under no circumstances extend above the top of the pool wall just beneath the coping after adjustment of the supporting brace jacks On...

Page 13: ...level 0 underneath the coping see Figure 3 measure 0 755 m and mark this distance on the front of the supporting brace This mark will correspond to the height of the finished concrete slab The height of the pool under the coping may be over 0 755 m if the moisture content of the wood is high at the time of installation of the pool wood stored in a humid or poorly ventilated area Take particular ca...

Page 14: ... concrete as a minimum 4 3 2 Slab dimensions The characteristics of the concrete slab are provided in Figure 4 While pouring the slab over the floor of the excavation make sure that the upper rebar mesh is properly encased in the concrete the layer of concrete above the mesh must be at least 3 cm thick Refer to Figure 4 to determine the depth of the slab to be poured it should be 150 mm thick Leve...

Page 15: ...x 45 mm 4 Trim 745 x 137 x 45 mm for supporting brace 8 Coping corbel 4 Pine reinforcement 321 x 145 x 45 mm 1 Martyr slat Assembly of the wooden structure may begin without waiting for the slab to cure fully however the longer the delay between building up the wooden structure and filling the pool with water the greater the risk of deformation of the wood particularly if the temperatures are high...

Page 16: ...sition the machined slats correctly see Figure 5 The tongues should always be oriented upwards and the grooves downwards The female slats and half slats located on the top of the walls are machined to subsequently accommodate the liner locking track The machined section should be oriented towards the inside of the pool While assembling the pool walls make sure as of the first rows that the slats a...

Page 17: ... Fastening the slats to the supporting braces The heads of screws inserted from the inside of the pool should be flush with the pool wall to avoid damaging the liner The height under the coping of the assembled pool will only be 0 755 m if the moisture content of the wood is normal and the slats are properly fitted together The slat junctions must not coincide with the supporting braces Figure 9 S...

Page 18: ... mm from bag H at each en that is a total of 16 screws at the positions indicated in Figure 10 5 4 Mounting the finishing trim on the supporting braces Put the supporting brace finishing trims in position They should be flush with the top of the pool wall Working from the inside of the pool insert screws as shown in Figure 11 using 3 countersunk screws 5 80 A4 SS torx threaded over 50mm bag H per ...

Page 19: ...te the subsequent installation of the coping Figure 12 Location of the coping brackets 5 6 Installation of the metallic coping brackets The metallic coping brackets are intended to support the coping and allow their attachment Make sure that they are correctly located Position them such that they are flush with the top of the wall and make sure that they are aligned with each other and with the wo...

Page 20: ...ng time is 2 to 3 hours If the temperature is high or the drying time is too fast apply a second coat Follow the safety instructions on the container Rinse the brush with water after use 5 8 Finishing trim Use 3 convex head nails 2 8 x 60 A2 SS bag F to fasten the 10 pine finishing trims dimensions 755 70 45 to the edge of each wall The nails should be evenly spaced Figure 14 Figure 14 Pine trim C...

Page 21: ...he pool side insert the throughwall flanges in the machined openings in the wall Figure 15 Fasten them to the wall using 4 A4 SS countersunk pozidrive screws 3 25 bag of screws enclosed with the ABS parts Figure 15 Mounting the throughwall flanges 6 2 Installing the tubing In the box connect the components of the filtration system as shown in Figure 16 Return fitting Suction Figure 16 Mounting the...

Page 22: ...er inlet and outlet ports Tighten the clamps firmly Make sure to leave enough space between the cartridge filter and the wooden wall to allow the filter to run properly Do not trim the tubing C4100 cartridge filter technical data 220 240V 50Hz Class I IPX7 90Watt See the manual enclosed with the C4100 filter for detail on commissioning maintenance and upkeep Passing the electrical cable Figure 17 ...

Page 23: ...er to deburr the track after trimming The track should be flush with the top of the wooden structure Before fixing the liner tracking track into position pre drill the track using the 4 mm diameter drill bit provided bag G Insert the screws provided at approximately 20 cm intervals A4 SS torx countersunk screws 4 35 threaded over 20 mm bag E Do not overtighten to prevent screws from passing comple...

Page 24: ...been correctly applied The ideal temperature for fitting a liner is between 18 and 25 C Put the liner pack in the pool take care the liner is very heavy Remove the liner and unfold it across the pool width see Figure 21 then down the length Before starting to actually fit the liner allow the liner to rest for a while at ambient temperature between 18 and 25 C so that it becomes more supple and eas...

Page 25: ...hould the liner come away from the liner locking track while the pool if filling stop filling and reattach the liner Depending on the water level in the pool it may be necessary to partially empty the pool in order to reattach the liner 7 6 Mounting flanges on the ABS pool fittings To continue filling the pool flanges must be mounted on the return fitting the suction fitting skimmer when the water...

Page 26: ...rding cleat 290 x 70 x 28 mm 4 8 1 Installation of the coping Note the layout of various pool coping modules in Figure 24 Orient them so that the grooved surface is facing up around the periphery of the pool Allow a 10 mm overhang over the inside the pool measured from the pool wall Take the time necessary to ensure that the coping modules are correctly aligned and that the overlap is even Use a c...

Page 27: ...he duckboarding module with blocking cleat Figure 26 Assembling the duckboarding module with lock Assemble the duckboarding module with the lock using 2 coping modules 985 180 28 mm one of which is drilled to house the lock and two cleats 290 70 28 mm Use 4 A4 SS countersunk screws 5 x 40 threaded over 25 mm bag l per 290 cleat Assemble the second duckboarding module with the blocking cleat using ...

Page 28: ...ely 20 mm from the top of the supporting brace such that the cam is positioned under the lip of the strike plate when the hatch is locked Figure 28 Lock and cam 9 SAFETY For your safety and that of you children you should read the safety instructions carefully and comply with all points Safe use of an POOL N BOX JUNIOR requires adherence to all safety instructions set out in this assembly maintena...

Page 29: ...wim must wear a flotation device vest or arm bands Do not allow a child who cannot swim enter the pool alone unless wearing a life vest or armbands Access to the pool should be strictly prohibited unless these precautions are taken Reinforce supervision when there are several users in the pool Keep a pole and or a life ring beside the pool for use in the event of a problem Jumping should be prohib...

Page 30: ...ed with pool disinfectant products 10 1 Maintaining pool water quality Correct use of your pool requires optimal water treatment Clean the cartridge regularly refer to the cleaning protocol described in the filtration manual and make sure that the daily filtration window is long enough see the previous paragraph To fill the pool use drinking water the properties of which are compatible with the li...

Page 31: ...ve appeared The POOL N BOX JUNIOR structure is a free standing structure However a slight deformation of the walls between the supporting braces may be observed caused by the natural elasticity of wood The pool is delivered as a kit and is not designed to be dismantled Check accessible nuts and bolts over the whole structure regularly and carry out any necessary maintenance tighten treat rust etc ...

Page 32: ...lats exposure to sunlight assembly delayed after undoing the package as well as slats that were warped or broken due to assembly other than as described in the installation instructions It should be noted that any cutting of the wooden elements will result in cancellation of the guarantee against insect infestation and rotting for the modified elements Under the influence of the constant pressure ...

Page 33: ... scope of this guarantee stains caused by the growth of algae and micro organisms the pool water should be treated regularly with an appropriate dose of a suitable disinfectant and algaecide stains discolouration and wrinkles caused by direct contact with solid oxidising products in direct contact with the membrane thrown directly into the pool or pockets of excessively high concentrations of oxid...

Page 34: ...Notes 34 36 2021 03 Version B Code 37371 WOODEN POOLS BWT myPOOL POOL N BOX ...

Page 35: ...Notes 35 36 2021 03 Version B Code 37371 WOODEN POOLS BWT myPOOL POOL N BOX ...

Page 36: ...36 36 2021 03 Version B Code 37371 HOTLINE WOODEN POOLS BWT myPOOL POOL N BOX Serial number ...