Byan System 800A Series, Installation And Technical Manual

Page 1: ... EQUIPMENT THAT SHOULD BE INSTALLED ON EACH JOB SITE THIS IS IN ACCORDANCE WITH YOUR LEGAL LIABILITY TO YOUR CUSTOMER ENSURE THAT THE PROTECTION AND WARNING SIGNALING DEVICES ARE OPERATIONAL AND VISIBLE THESE STEPS WILL AID IN YOUR DEFENSE SHOULD YOU BECOME INVOLVED IN LITIGATION REGARDING INJURY OR DAMAGE ATTENTION ALL INSTALLERS EXPERIENCED OR NOT PLEASE REVIEW PAGES 4 AND 9 BEFORE YOU INSTALL T...

Page 2: ...R 3 BEFORE YOU INSTALL 4 DURING INSTALLATION PROCEDURES 4 INSTALLATION COMPLETION FOLLOW UP 5 INSTALLING THE OPERATOR 6 PURGING THE OPERATOR 7 PRESSURE ADJUSTMENTS 8 HYDRAULIC FLUID 8 MANUAL BYPASS 9 MOUNTING GEOMETRY 10 MOUNTING BRACKET LOCATION 11 FRONT MOUNTING DETAIL 12 WIRING THE CONTROL AND ACCESSORIES 13 CONNECTING THE OPERATOR 19 LOOP CONNECTORS 21 WARRANTY 26 END USER SAFETY 27 CUSTOMER A...

Page 3: ...OUSING UNIT FIVE OR MORE SINGLE FAMILY UNITS HOTEL GARAGES RETAIL STORES OR OTHER BUILDING SERVICING THE GENERAL PUBLIC CLASS III INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR A VEHICULAR GATE OPERATOR OR SYSTEM INTENDED FOR USE IN AN INDUSTRIAL LOCATION OR BUILDING SUCH AS A FACTORY OR LOADING DOCK AREA OR OTHER LOCATION NOT INTENDED TO SERVICE THE GENERAL PUBLIC CLASS IV RESTRICTED ACCESS VE...

Page 4: ...RACKET AND SWIVEL JOIN INSTALLED 39 TO 51 5 16 INCHES OPERATOR WIDTH 3 3 8 X 3 3 8 INCHES 4 5 16 WITH LOCK OPERATOR SPEED TO 90 DEGREES 13 SEC FOR 800A 13 SEC FOR 900A PISTON STROKE 250 MM OR 9 7 8 INCHES 400 MM OR 15 3 4 INCHES AMBIENT OPERATOR TEMPERATURE RANGE 60 TO 220 DEGREES F HYDRAULIC FLUID SHELL TELLUS T 15 THIS PATENTED NEW CONCEPT IN LINEAR ACTUATOR DESIGN ELIMINATES THE NEED FOR PHYSIC...

Page 5: ...SAFETY ADVISORY HANDOUT FROM THIS MANUAL REQUEST THE END USER REVIEW THE MATERIAL AND SIGN IT COLLECT THE HANDOUT WHEN THE JOB IS COMPLETE DURING INSTALLATION 1 LOCATE THE ELECTRONIC CONTROLS FAR ENOUGH FROM THE GATE SO THE END USER CAN OBSERVE BUT NOT TOUCH THE GATE WHILE OPERATING THE CONTROLS 2 WHEN CONNECTING THE WIRING FROM THE COMMERCIAL POWER SOURCE TO THE CONTROL PANEL MAKE SURE YOU HAVE P...

Page 6: ...S TO THE CLOSED POSITION TURN OFF THE COMMERCIAL POWER AND REVERSE THE MOTOR CONNECTIONS ON PINS 1 AND 3 5 OPERATE THE ACTUATOR SEVERAL TIMES UNTIL YOU CAN DETECT A RISE IN THE FLUID TEMPERATURE PLACING YOUR HAND ON THE TOP OF THE OPERATOR AT THE REAR CAN DO THIS 6 PURGE AND ADJUST THE OPERATOR AS DESCRIBED IN THE PURGING AND ADJUSTMENT SECTION 7 INSTRUCT THE END USER HOW TO MANUALLY RELEASE THE G...

Page 7: ...ORDANCE WITH THE DIMENSIONS SPECIFIED ON THE MOUNTING GEOMETRY DETAIL 4 WELD THE REAR MOUNTING BRACKET TO THE GATE POST 5 DETERMINE THE C DIMENSION AND CUT THE FRONT MOUNTING BRACKET TO THE PROPER LENGTH 6 EXTEND THE PISTON TO FULLY EXTENDED POSITION FOR INWARD SWING GATES THIS CAN BE ACHIEVED BY TEMPORARILY CONNECTING THE CONTROL PANEL TO THE OPERATOR AND USING THE MOTOR TO EXTEND THE PISTON PROD...

Page 8: ...AND CLOSE DO THIS 10 TO 12 TIMES THEN REMOVE THE FILL CAP TO EXPEL ANY AIR IN THE OPERATOR REPLACE THE OIL FILLER CAP SCREW AND TIGHTEN ONLY SNUG ADJUSTING THE OPERATOR THE PRESSURES ON THE OPERATOR ARE PRESET AT BYAN SYSTEMS PRIOR TO SHIPMENT IF THE PRESSURES DO NEED TO BE ADJUSTED WHETHER HIGHER OR LOWER YOU MUST ADJUST BOTH DIRECTIONS THE SAME NUMBER OF TURNS i e 1 4 TURN 1 2 TURN ETC THE PRESS...

Page 9: ... PREMATURE REPLACEMENT IT HELPS PREVENT CORROSION TO METALS AND IS DESIGNED TO BE COMPATIBLE WITH HOSES SEALS AND OTHER ELASTOMER PRODUCTS TELLUS T 15 READILY SEPARATES AIR AND WATER TO PREVENT FOAMING KEEPING THE FLUID FIT AND DIELECTRIC STRENGTH HIGH WHERE TO BUY SHELL TELLUS FLUIDS AT YOUR NEAREST SHELL DISTRIBUTOR BYAN SYSTEMS DISTRIBUTOR OR AT BYAN SYSTEMS WAREHOUSE FLUID AND YOUR OPERATOR TH...

Page 10: ...PERATOR A METRIC ALLEN WRENCH IS SUPPLIED IN THE CAP TO RELEASE THE BYPASS VALVE TURN THE VALVE COUNTER CLOCKWISE UNTIL THE OPERATOR RELEASES WHEN TIGHTENING THE BYPASS VALVE IT MUST BE TIGHT IN ORDER TO PREVENT FLUID OR PRESSURE ESCAPING BACK INTO THE CHAMBER PLACARDS AND SAFETY EQUIPMENT THE PLACARDS SHOULD BE INSTALLED ONE ON EACH SIDE OF THE GATE SO THAT THEY ARE VISIBLE AS ANYONE THAT APPROAC...

Page 11: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 10 ...

Page 12: ... T USE THESE DIMENSION FOR LONG OPERATORS PLEASE CALL FOR CORRECT DIMENSIONS DEGREE A B C 70 7 1 4 2 1 4 2 3 4 75 6 7 8 2 1 4 2 3 4 80 6 3 8 3 2 3 4 85 6 4 2 3 4 90 5 5 8 4 1 2 2 3 4 95 5 3 8 4 1 2 2 3 4 100 5 1 8 4 3 4 2 3 4 105 4 3 8 4 3 8 2 3 4 110 N A N A N A OUTWARD SWING DON T USE THESE DIMENSION FOR LONG OPERATORS PLEASE CALL FOR CORRECT DIMENSIONS DEGREE A B C 70 7 1 2 3 1 2 3 75 6 3 4 4 3...

Page 13: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 12 ...

Page 14: ...GE A C 18 AWG TO 100 FEET 16 AWG TO 170 FEET 14 AWG TO 270 FEET 12 AWG TO 430 FEET 10 AWG TO 690 FEET 8 AWG TO 1100 FEET LOW VOLTAGE D C 20 AWG TO 400 FEET 18 AWG TO 700 FEET 16 AWG TO 1100 FEET 14 AWG TO 1700 FEET 12 AWG TO 2800 FEET 10 AWG TO 4500 FEET NOTE THESE WIRE SIZES ARE ONLY GENERAL RECOMMENDATIONS FEDERAL STATE AND LOCAL CODES ALWAYS TAKE PRECEDENCE CONSULT THE N E C OR LOCAL AUTHORITY ...

Page 15: ...TCHES CAN SELECT SOME DIFFERENT OPTIONS OF THE CONTROL UNIT THERE ARE THREE POSSIBLE TIMING POTENTIOMETERS OPENING TIME AUTOMATIC CLOSING TIME AND THE CLOSING TIME A DIP SWITCH CAN DOUBLE THE OPENING AND CLOSING TIME CHARACTERISTICS BUTTONS REVERSING BUTTON THE FIRST ACTIVATION WILL MAKE THE GATE OPERATE THE SECOND ACTIVATION WILL MAKE THE GATE STOP THE THIRD ACTIVATION WILL REVERSE THE GATES DIRE...

Page 16: ...IME NOTE BUILT IN 2 SEC TIMER TO STOP GATE BEFORE REVERSING OPERATION OCCURS OPEN CLOSE LIMIT SWITCHES THEY STOP THE OPENING AND OR CLOSING OPERATION MUST REMOVE THE TWO JUMPER WIRES FROM TERMINAL 11 TO 12 AND 13 IF USED ENTRAPMENT SAFETY CONTACT IF ACTIVATED THE RESULT IS REVERSING THE MOVEMENT IN BOTH OPENING AND CLOSING FOR 2 SECONDS THEN STOPS IF THE SAFETY CONTACT IS STILL ACTIVE THE ALARM WI...

Page 17: ...OPERATIVE DURING OPENING ACTIVE INACTIVE STEP BY STEP IS THAT EACH ACTIVATION OF THE REVERSE BUTTON WILL STOP THE GATE BEFORE CHANGING DIRECTION NOTE THERE IS A JUMPER JP1 BELOW THE REMOTE CONTROL CARD CONNECTOR THAT CAUSES THE SELECTABLE OPTION No 6 IN THE FOLLOWING MANNER JP1 OPEN No 6 ON IN THE POWER ON STATE UNIT WILL DO A CLOSING FUNCTION OFF IN THE POWER ON STATE UNIT WILL DO AN OPENING FUNC...

Page 18: ...LY 2 POWER SUPPLY 3 OPEN MOTOR 1 4 CLOSE MOTOR 1 5 COMMON MOTOR 1 6 OPEN MOTOR 2 7 CLOSE MOTOR 2 8 COMMON MOTOR 2 ACCESSORY TERMINALS FROM LEFT TO RIGHT ARE AS FOLLOWS 1 OUTPUT PEOPLE OR ANIMALS ALARM CONTACT N O 2 OUTPUT PEOPLE OR ANIMALS ALARM CONTACT N O 3 24V AC 1 AMP MAX COMMON 4 24V AC 1 AMP MAX POWER 5 OUTPUT ELECTRIC LOCK 12VDC 1 AMP MAX 6 OUTPUT ELECTRIC LOCK 12VDC 1 AMP MAX 7 INPUT RESET...

Page 19: ...OUTPUT 1 AMP MAX 4 24VAC OUTPUT 1 AMP MAX 5 ELECTRIC LOCK RELEASE 12VDC 6 ELECTRIC LOCK RELEASE 12VDC 7 ENTRAPMENT ALARM RESET 8 ENTRAPMENT SAFETY CONTACT 9 COMMON TO SAFETY CONTACT 10 REVERSING SAFETY CONTACT 11 COMMON TO LIMIT SWITCH 12 CLOSE LIMIT SWITCH 13 OPEN LIMIT SWITCH 14 STOP BUTTON 15 COMMON TO STOP BUTTON 16 COMMON TO CONTROL CONTACT 17 CLOSE COMMAND 18 OPEN COMMAND 19 REVERSE COMMAND ...

Page 20: ...TION TERMINAL DESCRIPTION 1 COMMERCIAL POWER SUPPLY 115V NEUTRAL WHITE 220V LINE BLACK 2 COMMERCIAL POWER SUPPLY 115V LINE BLACK 220V LINE RED 3 MOTOR 1 CLOSE DIRECTIONAL BLACK 4 MOTOR 1 OPEN DIRECTIONAL BLACK 5 MOTOR 1 COMMON WHITE 6 MOTOR 2 CLOSE DIRECTIONAL BLACK 7 MOTOR 2 OPEN DIRECTIONAL RED 8 MOTOR 2 COMMON WHITE ...

Page 21: ...T COUPLED TO PREVENT MALFUNCTION DUE TO INTERFERENCE OR ATMOSPHERIC DISTURBANCES THE CONTROL UNIT POWERS THE CARD THE CARD HAS TO BE INSERTED IN THE CONNECTOR MARKED AS T 2 MOTOR ON THE MAIN BOARD OF THE CONTROL UNIT IN THE OPENING OPERATION MOTOR 1 ACTS FIRST AND IN THE CLOSING OPERATION MOTOR 2 ACTS FIRST ADJUSTABLE TIMERS DESCRIPTION MINIMUM MAXIMUM LEFT MOTOR 1 0 SECONDS 15 SECONDS RIGHT MOTOR...

Page 22: ...IVE LOOP FREQUENCY DRIFT YOU MUST CHOOSE A WIRE WITH AN INSULATION THAT IS MOST IMPERVIOUS TO MOISTURE IT IS ALSO IMPORTANT TO CHOOSE A WIRE WITH A RUGGED ABRASION RESISTANT INSULATION REMEMBER THAT ALL PAVEMENTS ARE POROUS AND CONTAIN TRAPPED MOISTURE WATER OR OTHER CHEMICALS WILL EVENTUALLY REACH THE INSULATION AND EITHER ATTACK THE INSULATION BE ABSORBED BY IT OR MIGRATE THROUGH TINY CRACKS IN ...

Page 23: ... CUT LOOP INSTALLATIONS BOTH TYPES ARE ABRASION RESISTANT MUCH HARDER NOT IMPOSSIBLE TO STRIP AND VERY MOISTURE RESISTANT SUMMARY THE USE OF THE CORRECT TYPE OF WIRE FOR THE JOB AS WELL AS THE PROPER INSTALLATION TECHNIQUES WILL AVOID FREQUENT SERVICE CALLS BEGINNING SOON AFTER INSTALLATION AND RESULT IN YEARS OF TROUBLE FREE SERVICE AND IN SATISFIED CUSTOMERS COMPARISON CHART INSULATION TYPE RESI...

Page 24: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 23 ...

Page 25: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 24 ...

Page 26: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 25 ...

Page 27: ...e and extent of the dealer s warranty if any There are no obligations or liabilities on the part of Byan Systems Inc for consequential damages arising out of or in connection with the use or performance of these products or other indirect damages with respect to loss of property revenue or profit cost of removal original installation or reinstallation Warranty will be considered void if damage or ...

Page 28: ...R AND PURCHASER THAT THE TOTAL SYSTEM IS SAFE FOR THE PARTICULAR APPLICATION THE END USERS RESPONSIBILITY IS ALWAYS PRESENT ASSURANCE OF SAFETY RESTS WITH THE USER OF THE GATE SYSTEM AT ANY PARTICULAR TIME GATE SYSTEMS SHOULD BE PROTECTED AS MAY BE NECESSARY FROM CHILDREN AND PETS BY WHATEVER MEANS NECESSARY MOVING DEVICES ALWAYS PRESENT PEOPLE PETS AND PROPERTY WITH CERTAIN RISKS AND HAVE POTENTI...

Page 29: ...TS OR EQUIPMENT COVERS 7 IF THE GATE HAS AN OPEN ROLLER EACH MUST HAVE A GUARD SUITABLE TO PROTECT PERSONS PETS AND CLOTHING WHICH COULD BE ENTRAPPED NO MATTER HOW UNLIKELY IT MAY APPEAR AT FIRST GLANCE 8 ENSURE ALL SAFETY DEVICES ARE TESTED REGULARLY 9 DO NOT TIGHTEN CLUTCHES OR INCREASE PRESSURES TO COMPENSATE FOR A POOR GATE SYSTEM DESIGN AND OR THE GATE LEAF 10 INSTALL WARNING SIGNS ON BOTH SI...

Page 30: ...ORY EQUIPMENT ARE INTENDED TO BE PART OF A TOTAL OPERATING SYSTEM WE HIGHLY ENDORSE AND RECOMMEND THE USE OF SAFETY ACCESSORIES AND VISUAL WARNING INDICATORS IN THE FORM OF LIGHTS SOUNDERS AND PLACARDS PROPERLY PLACED IT IS THE RESPONSIBILITY OF THE PURCHASER DESIGNER AND INSTALLER THAT THE TOTAL SYSTEM IS SAFE FOR THE PARTICULAR APPLICATION WE ARE PLEASED YOU HAVE SELECTED BYAN SYSTEMS ROQUET OPE...