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INTRODUCTION

OPERATOR MANUAL

13

P20PS

14

OM-P20PS2019001-EN

Technical Specifications

Identification

1.1

Manufacturer

BYD

BYD

1.2

Model

 

P20PS-U

P20PS

1.3

Power

Electric

Electric

1.4

Operating mode

Stand-on

Stand-on

1.5

Rated loading capacity

Q (Kg)

2000

2000

1.6

Load center distance

c (mm)

600

600

1.8

Axle centre to fork face

x (mm)

966

1036

1.9

Track width (Max. fork height/Min. fork height

y (mm)

1311/1373

1381/1443

Weight

2.1

Net weight

kg

660

630

2.2

Axle load with load, drive/load side

kg

1160/1500

1140/1490

2.3

Axle load without load, drive/load side

kg

520/140

500/130

Wheel

3.1

Wheel type

 

Polyurethane

Polyurethane

3.2

Drive wheel size

Φ

 x w (mm)

Φ

230

×

75

Φ

230

×

75

3.3

Load wheel size

Φ

 x w (mm)

Φ

85

×

110

Φ

85

×

110

3.4

Caster size

Φ

 x w (mm)

Φ

100

×

50

Φ

100

×

50

3.5

Wheels, number caster/load (X=number of drive 

wheels)

 

1

×

+2/2(4)

1

×

+2/2(4)

3.6

Track width (front), drive side

b10 (mm)

510

510

3.7

Track width (rear), load side

b11 (mm)

370

505

Basic 

Dimensions

4.4

Lift height

h3 (mm)

120

120

4.9

Handle height when operating, Min./Max.

h14 (mm)

970/1300

970/1300

4.15

Min. fork height

h13 (mm)

85

85

4.19

Overall length

l1 (mm)

1820/2290

1890/2360

4.20

Body length( to fork face )

l2 (mm)

670

670

4.21

Overall width

b1 (mm)

726

726

4.22

Fork dimensions

s/e/l (mm)

55

×

180

×

1150

55

×

180

×

1220

4.25

Width over forks

b5 (mm)

685

685

4.32

Ground clearance

m2 (mm)

25

25

4.34

Aisle width, 800x1200mm lengthwise

Ast (mm)

1919/2403

1989/2473

4.35

Turning radius

Ast (mm)

1680

1750

Performance 

Data

5.1

Travel speed, with/without load

km/h

9/12

6/6

5.2

Travel speed, with/without load

mm/s

40/50

40/50

5.3

Lower speed, with/without load

mm/s

50/40

50/40

5.8

Gradeability, with/without load

%

6/15

8/15

5.10

Service brake

Electromagnetic Electromagnetic

Motor

6.1

Drive motor output

kW

1.9

1.3

6.2

Lift motor output

kw

1.2

1.2

6.4

Battery voltage/capacity

kW

24/130

24/130

6.5

Battery weight (+/-5%)

V/ Ah

70

70

Other

8.4

Sound level at driver's ear

dB(A)

70

70

Working Environment

Temperature

 -5 ~ 40

°

C

Working humidity

≤90%

Operating Altitude

≤2000m

Road: dry, hard, level and flat

Storage: in airy storehouse

Caution
If the working environment is harsh, decrease the goods or reduce the speed.

Danger
(1)  No sharp obstacle.

(2)  No strong acid or base on the road.

(3)  Do not soak the tire in the water for a long time.

(4)  Do not expose the truck to the burning sun.

(5)  No flammable gas, no flammable dust and no volatile flammable liquid.

Note
Contact with your BYD local dealer if the forklift is intended to be used in the following 

environments:

(1)  in places where explosives are stored

(2)  in dusty areas

(3)  in ports or water front with corrosive salt hazards

(4)  in chemical factories with acid and other chemical hazards

(5)  in potential explosive environments with dust or other explosive gas

(6)  in toxic environment

(7)  in radioactive environment

(8)  in other special environment

Summary of Contents for P20PS

Page 1: ...P20PS OPERATOR MANUAL OM P20PS2019001 EN...

Page 2: ...P20PS OPERATOR MANUAL OM P20PS2019001 EN...

Page 3: ...ING Startup and Control Key Switch 18 Emergency Disconnect Switch 18 Fork Carriage and Pedal 19 Tiller 20 Travel Steering and Braking 20 Low Speed Control 22 Fork Lifting and Lowering 22 Horn 23 Emerg...

Page 4: ...ERATOR MANUAL 3 P20PS 4 OM P20PS2019001 EN Vehicle Maintenance 35 Schematics Hydraulic Schematic 36 Schematic of Electrical System 37 Fault Code Table Fault Code Table 38 OTHER INFORMATION Contact Inf...

Page 5: ...operated in the environments other than those mentioned in this manual contact with your local BYD dealer first for confirmation Any modification to the forklift is not allowed unless BYD s written c...

Page 6: ...ations and guide principles such as 1 Operation of industrial vehicle 2 Lane and operative area regulation 3 Diver s right responsibility and standard of behavior 4 Special operation area 5 Daily main...

Page 7: ...remind the operators of potential risks as well as safety notices Find and read all these decals and signs If the warning decals and signs are missing or difficult to read please contact your local B...

Page 8: ...General View 1 2 3 6 8 7 9 5 4 10 11 12 13 No Name No Name No Name 1 Load Wheel 6 Display 11 Shield 2 Fork 7 Tiller 12 Front Body 3 Rear Body 8 Emergency Disconnect Switch 13 Pedal 4 Battery Pack Cove...

Page 9: ...arance m2 mm 25 25 4 34 Aisle width 800x1200mm lengthwise Ast mm 1919 2403 1989 2473 4 35 Turning radius Ast mm 1680 1750 Performance Data 5 1 Travel speed with without load km h 9 12 6 6 5 2 Travel s...

Page 10: ...rent specification Check the nameplate before operation to confirm the forklift specification 2 When transporting the load it should not exceed the rated loading capacity of the forklift Check and con...

Page 11: ...nd start the vehicle and the key will automatically return to the on position When the vehicle is powered on for a period of time the vehicle will automatically power off at this time rotate the key t...

Page 12: ...run 1 0 0 Cannot run 0 0 0 Turtle speed 3km h adjustable Fork carriage 1 Open 0 Retract Pedal 1 Open 0 Retract Person 1 Person on the pedal 0 Person off the pedal P20PS Low speed Put down the fork car...

Page 13: ...e the tiller to the areas of A1 or A3 to brake Release the accelerator button B to brake when the vehicle speed is 0 apply the brake immediately A1 A2 A3 B Low Speed Control Press the low speed contro...

Page 14: ...battery level repairing sign low speed sign hour meter and fault code The indicator light indicates low battery level or maintenance condition Name Descriptions 1 Warning Indication When the battery...

Page 15: ...r the load is placed on the forks keep the mast tilted backwards and raise the forks above the floor 3 During the travelling of the forklift do not tilt the mast forward or try raising the forks to av...

Page 16: ...ual of the charger to charge the forklift REMA Note 1 If the charge port cover is opened it is impossible to use the stacker To use the pallet truck close the charge port cover 2 The environment tempe...

Page 17: ...ort vehicle on turtle speed mode Caution 1 Have a supervisor or a second person on site as a lookout 2 Make sure that the ground is strong enough to avoid the transport vehicle sinking into the floor...

Page 18: ...disconnected from the battery power and press down the emergency disconnect switch Battery status of charge should be around 50 to avoid over discharge or full charge for long term storage 8 Use and...

Page 19: ...el 1 Check on a daily basis if the wheel fasteners are secured or loose Fasten them if they are loose 2 Take out debris embedded in the tire 3 If the four tires are unevenly worn or the tires are foun...

Page 20: ...All the components Fastener hydraulic connector structural wear etc Check Driving lift Gear bearing fork wheel brake pad etc Lubricate and clean Hydraulic system Cylinder hydraulic connector and hose...

Page 21: ...rmal battery voltage or the phase voltage is higher than 50 the battery voltage Possible causes 1 Incorrect phase connection or faulty circuit of the motor Check the motor for incorrect phase connecti...

Page 22: ...the symptom is not due to the two causes replace the controller Note Sometimes manual operations may also cause this fault indicating on the controller In these cases it is required to turn off power...

Page 23: ...79 PUMP INC START Oil pump startup sequence fault Incorrect oil pump startup sequence Possible causes 1 The LIFT or TILT switch has already at the ON position before the forklift is started 2 Operatio...

Page 24: ...or itself for damage 06A48 MOTOR TEMPERAT Motor temperature high 1 If the motor temperature digital switch is turned on or analogue signal exceeds the cutout value then the fault results 2 When motor...

Page 25: ...ferent Replace the controller 06A11 DATA ACQUISITION Data collection Activation of this fault indicates data acquisition is under way Wait data acquisition is completed 06A24 MICRO SLAVE KO Main and s...

Page 26: ...tonio Boscato 230 Terminal Intermodal de Cargas TIC CEP 13069 119 CAMPINAS SP Tel 55193514 2551 E mail FORKLIFTSERVICE BYD COM Importer BYD JAPAN CO LTD Address The fifth Yasuda Bldg 5F 2 20 3 Tsuya c...

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