BYD P20PS, Operator'S Manual

Page 1: ...P20PS OPERATOR MANUAL OM P20PS2019001 EN...

Page 2: ...P20PS OPERATOR MANUAL OM P20PS2019001 EN...

Page 3: ...ING Startup and Control Key Switch 18 Emergency Disconnect Switch 18 Fork Carriage and Pedal 19 Tiller 20 Travel Steering and Braking 20 Low Speed Control 22 Fork Lifting and Lowering 22 Horn 23 Emerg...

Page 4: ...ERATOR MANUAL 3 P20PS 4 OM P20PS2019001 EN Vehicle Maintenance 35 Schematics Hydraulic Schematic 36 Schematic of Electrical System 37 Fault Code Table Fault Code Table 38 OTHER INFORMATION Contact Inf...

Page 5: ...operated in the environments other than those mentioned in this manual contact with your local BYD dealer first for confirmation Any modification to the forklift is not allowed unless BYD s written c...

Page 6: ...ations and guide principles such as 1 Operation of industrial vehicle 2 Lane and operative area regulation 3 Diver s right responsibility and standard of behavior 4 Special operation area 5 Daily main...

Page 7: ...remind the operators of potential risks as well as safety notices Find and read all these decals and signs If the warning decals and signs are missing or difficult to read please contact your local B...

Page 8: ...General View 1 2 3 6 8 7 9 5 4 10 11 12 13 No Name No Name No Name 1 Load Wheel 6 Display 11 Shield 2 Fork 7 Tiller 12 Front Body 3 Rear Body 8 Emergency Disconnect Switch 13 Pedal 4 Battery Pack Cove...

Page 9: ...arance m2 mm 25 25 4 34 Aisle width 800x1200mm lengthwise Ast mm 1919 2403 1989 2473 4 35 Turning radius Ast mm 1680 1750 Performance Data 5 1 Travel speed with without load km h 9 12 6 6 5 2 Travel s...

Page 10: ...rent specification Check the nameplate before operation to confirm the forklift specification 2 When transporting the load it should not exceed the rated loading capacity of the forklift Check and con...

Page 11: ...nd start the vehicle and the key will automatically return to the on position When the vehicle is powered on for a period of time the vehicle will automatically power off at this time rotate the key t...

Page 12: ...run 1 0 0 Cannot run 0 0 0 Turtle speed 3km h adjustable Fork carriage 1 Open 0 Retract Pedal 1 Open 0 Retract Person 1 Person on the pedal 0 Person off the pedal P20PS Low speed Put down the fork car...

Page 13: ...e the tiller to the areas of A1 or A3 to brake Release the accelerator button B to brake when the vehicle speed is 0 apply the brake immediately A1 A2 A3 B Low Speed Control Press the low speed contro...

Page 14: ...battery level repairing sign low speed sign hour meter and fault code The indicator light indicates low battery level or maintenance condition Name Descriptions 1 Warning Indication When the battery...

Page 15: ...r the load is placed on the forks keep the mast tilted backwards and raise the forks above the floor 3 During the travelling of the forklift do not tilt the mast forward or try raising the forks to av...

Page 16: ...ual of the charger to charge the forklift REMA Note 1 If the charge port cover is opened it is impossible to use the stacker To use the pallet truck close the charge port cover 2 The environment tempe...

Page 17: ...ort vehicle on turtle speed mode Caution 1 Have a supervisor or a second person on site as a lookout 2 Make sure that the ground is strong enough to avoid the transport vehicle sinking into the floor...

Page 18: ...disconnected from the battery power and press down the emergency disconnect switch Battery status of charge should be around 50 to avoid over discharge or full charge for long term storage 8 Use and...

Page 19: ...el 1 Check on a daily basis if the wheel fasteners are secured or loose Fasten them if they are loose 2 Take out debris embedded in the tire 3 If the four tires are unevenly worn or the tires are foun...

Page 20: ...All the components Fastener hydraulic connector structural wear etc Check Driving lift Gear bearing fork wheel brake pad etc Lubricate and clean Hydraulic system Cylinder hydraulic connector and hose...

Page 21: ...rmal battery voltage or the phase voltage is higher than 50 the battery voltage Possible causes 1 Incorrect phase connection or faulty circuit of the motor Check the motor for incorrect phase connecti...

Page 22: ...the symptom is not due to the two causes replace the controller Note Sometimes manual operations may also cause this fault indicating on the controller In these cases it is required to turn off power...

Page 23: ...79 PUMP INC START Oil pump startup sequence fault Incorrect oil pump startup sequence Possible causes 1 The LIFT or TILT switch has already at the ON position before the forklift is started 2 Operatio...

Page 24: ...or itself for damage 06A48 MOTOR TEMPERAT Motor temperature high 1 If the motor temperature digital switch is turned on or analogue signal exceeds the cutout value then the fault results 2 When motor...

Page 25: ...ferent Replace the controller 06A11 DATA ACQUISITION Data collection Activation of this fault indicates data acquisition is under way Wait data acquisition is completed 06A24 MICRO SLAVE KO Main and s...

Page 26: ...tonio Boscato 230 Terminal Intermodal de Cargas TIC CEP 13069 119 CAMPINAS SP Tel 55193514 2551 E mail FORKLIFTSERVICE BYD COM Importer BYD JAPAN CO LTD Address The fifth Yasuda Bldg 5F 2 20 3 Tsuya c...

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