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Section 3 

– Finishing Your Guitar

 

BONGO bass Section 3- 3 - 

3.

 

Use a flexible sanding block with #150 grit aluminum-oxide sanding paper to sand the guitar 
body until there is a consistent scratch pattern on the entire surface. Note: DO NOT round over 
the neck pocket or the body cavities. When hand sanding, always sand in the same direction as 
the wood grain.  

4.

 

Re-sand the entire guitar body and neck with #220 grit sanding paper and lightly round over the 
outside edges of the body. 

5.

 

Wipe the guitar body and neck with a damp cloth to “raise" the wood grain. 

6.

 

Wait until the wood is dry and re-sand with #220 grit sandpaper to sand the “raised" grain 
smooth. 

(Note: On a maple fingerboard you can apply a clear finish to the entire neck and fingerboard.  Apply 
several coats and remove buildup on the frets between coats.  An easy way to remove the finish buildup 
on the frets is to take a nail and file a half round slot in the head about the same size as the frets.  You 
can then use this to easily scrape any finish build up. 

If the neck has a Rosewood or Ebony fingerboard, be sure to tape off the fingerboard before applying 
the finish.    Behlen’s Fingerboard Oil is a great product for your fingerboard.) 

3.2.2

 

Appling Grain Filler 

Grain filler will fill in the grain and create flat surface.  This is essential if you are trying to get a high gloss 
finish.   Oil based grain filler is recommended.  We recommend using Behlen PORE-O-PAC grain filler. For 
most finishes use natural colored filler. The dyes used in darker fillers may over time find their way 
through the color coat.  

Apply the filler by wiping across the grain. You can use a course cloth or your fingers to wipe the grain in. 
After it has dried about ten to twenty minutes the excess can be removed with a cloth dampened with 
mineral sprits. After about an hour repeat the process and let dry overnight. If you have removed most 
of the excess with mineral spirits the remaining filler on the field of the wood can be sanded off (use 
#220 again) in a few minutes. It is also a good idea at this time to reopen any of the screw holes in the 
body. Use a toothpick or small drill held between your fingers to clean out any filler in the holes. The 
body is now ready for a sand and sealer coating. 

3.2.3

 

Applying Sanding Sealer 

Sand and sealer is used to give the final coat a level base. It is also helpful in filling scratches which are 
too deep to sand out.   We recommend using Behlen Vinyl Sealer.  This comes in aerosol cans and can 
easily be sprayed on. 

3.2.4

 

Solid Color Primer 

The last step before applying the color coats is to apply a white primer coat.  We recommend using Ohio 
Valley Nitro Primer.  The white background will also let you apply an opaque color coat with less paint. 
Spray on two coats. When dry you may notice that the surface feels rough. Sand off the roughness with 
#320 dry and respray. Sand again. If the surface now appears smooth and all grain is opaqued you are 
ready for the color coat. 

Summary of Contents for BONGO

Page 1: ...BONGO Bass Guitar Kit Assembly Instructions www byoguitar com...

Page 2: ...certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI Because there are various ways to cut and join wood you can make substitutions for...

Page 3: ...2 6 1 Positioning and Alignment of the Bridge Figure 2 6 1 3 2 6 2 Check for Bridge Ground Wire Channel 4 2 6 3 Drill Bridge Ground Wire Channel 4 2 7 Check Rear Access Panel 9 on material list 4 2 8...

Page 4: ...alling the Bridge and Neck Pickups 3 4 4 3 Install Output Jack 4 4 4 4 Connecting the dots Soldering in the Components 4 4 5 Installing the Bridge 5 4 6 Install the Strings 5 4 7 Installing the Strap...

Page 5: ...nishing materials especially if they have to be ordered will allow expedite your guitar project We carry a full line of finishing products that give you the beautiful finish you are looking for whethe...

Page 6: ...ece parts are included If you customized your order ex different tuners ensure that these parts are accounted for Please contact BYOGuitar if there are any discrepancies BONGO bass Material List Item...

Page 7: ...uard Bridge Back Plate 5 1 harness w 4 potentiometers 4 knobs BONGO bass Wiring harness 6 1 Bridge Bridge assembly 7 4 top mount 1 bottom mount 5 tuner inserts Tuning Pegs 8 20 screws 3 8 Tuning Peg s...

Page 8: ...tro 7 9 1 plate Electronics cover 10 Jack w washer Output Jack 11 2 Holders 2 plastic washers 2 screws 1 Strap Holder materials 12 4 screws 1 4 washers Neck Mounting hardware 13 1 string T 1 screw Str...

Page 9: ...ditional tools materials required Drill drill bits 1 2 Phillips screwdriver Soldering iron solder Masking painters tape Finishing painting material Sand paper 220 320 grit Guitar strap Soap or candle...

Page 10: ...ish has been applied and completely dried In this section all of the components are installed internal wiring connected and strings attached your guitar will ready to go Section 5 Setup in this sectio...

Page 11: ...Bridge Ground Wire Channel 4 2 6 3 Drill Bridge Ground Wire Channel 4 2 7 Check Rear Access Panel 9 on material list 4 2 8 Check Strap Pins 4 2 9 Check Tuner Alignment 5 2 10 String Tee Position 5 2 1...

Page 12: ...pocket by hand a Carefully clamp the neck in place frets damage easily b Using the same drill bit you drilled the holes in the body place the bit in the hole through the body and tap it a few times to...

Page 13: ...pickguard and pickup cavity alignment to ensure proper positioning If incorrect repeat step 2 3 using another pickguard hole 5 Once confirmed mark and pre drill the remaining holes for the pickguard E...

Page 14: ...6 3 Drill Bridge Ground Wire Channel 1 Place a piece of painters tape between the two forward mounting holes Mark a spot between the forward mounting holes 1 4 inside and 1 8 back from the mounting s...

Page 15: ...As the Headstock is curved ensure that the Tuner shaft alignment follows the curvature Headstock Fig 2 9 4 Check alignment of set screw holes 4 and tuner base 5 If alignment is incorrect or holes are...

Page 16: ...etc This section will cover the application of several finish types including 1 Solid color 2 Pigmented translucent gel stain or alcohol dye 3 Penetrating stain or water based dye The guitar body was...

Page 17: ...he body and neck 2 Apply grain filler if desired 3 Apply 2 coats of sand and sealer 4 Sand to 320 grit 5 Apply stain or dye 6 Apply clear top coats 7 Buff finish 3 1 3 Penetrating Stain or water based...

Page 18: ...mmended We recommend using Behlen PORE O PAC grain filler For most finishes use natural colored filler The dyes used in darker fillers may over time find their way through the color coat Apply the fil...

Page 19: ...sh have been applied DO NOT sand through the finish be careful on the edges Use a tack cloth to remove sanding residue Apply more finish sanding between coats until the finish is the desired thickness...

Page 20: ...4 3 Install the Pickguard 2 4 4 Installation of the Electronic Components 2 4 4 1 Installing the Wiring Harness 3 4 4 2 Installing the Bridge and Neck Pickups 3 4 4 3 Install Output Jack 4 4 4 4 Conne...

Page 21: ...4 2 Installing the Tuners Figure 4 2 Each tuner consists of the tuner and collar The tuners are attached to the headstock with 3 8 wood screws refer to Section 2 9 1 Place a small amount of wood glue...

Page 22: ...4 1 Installing the Wiring Harness As noted the wiring harness comes assembled and only requires to be run through various tunnels prior to being connected to other components Before starting the insta...

Page 23: ...4 Insert the Bridge Pickup signal wire through the channel into the electrical cavity while placing the pickup into the Bridge cavity closest to the back of the Body Start each adjustment screw for 2...

Page 24: ...ng the supplied screws 4 6 Install the Strings Like most projects there often several tricks that will make the assembly easier and your guitar better Properly stringing your guitar is just one of tho...

Page 25: ...pe on the headstock approximately at the intersection of Figure 4 8 1 a Using a straight edge ruler establish the from the center A sting line notch in the nut to the lower side of the A tuner b Using...

Page 26: ...ght 3 Adjusting the Pickup heights 4 Adjusting the Intonation These adjustments will provide preliminary settings from which you can fine tune the sounds to your individual playing style As with previ...

Page 27: ...backward too much and the strings will buzz on the frets and loosening it will cause it to bow forward giving more relief CAUTION If you find that the truss rod is very difficult to turn then stop It...

Page 28: ...to the B string The question here is how high to make the bridge This is personal choice Using the small Allen wrench supplied 15 on material list we will make individual adjustments for each saddle 1...

Page 29: ...om of the 1st string note measurement 1 3 Repeat 1 1 1 2 on the B string note the measurement 2 Neck Pickup repeat steps 1 1 through 1 3 above on the neck pickup noting measured heights Using Table 5...

Page 30: ...racts when cool After you ve played a few riffs you can then do your final tuning 2 Wipe the strings neck and bridge with a lint free cloth after playing 3 When transporting or storing your guitar eve...

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