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Introduction

 

BONGO bass Intro- 1 - 

 

Warning 

These instructions assume that you are familiar with the safe operation and use of woodworking machinery 

and woodworking tools, and understand the techniques used to assemble this project. If you do not qualify 

for both of these criteria, STOP building this project for your own safety. Read and understand the owner’s 

manual for the machinery you intend to use, take a woodworking class or visit your local library for more 

information. Woodworking machinery and tools are inherently dangerous because they use sharp edges 

that can and will cause serious personal injury including amputation and death. Do not underestimate the 

ability of these tools and machinery to cause injury. Never operate any tool without all guards in place and 

always wear approved safety glasses. For your own safety, please heed this warning. 

 

 

Warning 

Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses are 

not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American 

National Standards Institute (ANSI). Because there are various ways to cut and join wood, you can make 

substitutions for the methods stated in this manual. We try to suggest the easiest methods possible. 

However, only you know your skills with each piece of machinery. Never compromise your safety by using 

a cutting method with which you are not comfortable. Instead, find an alternative approach that will yield 

the same result. 

 

WARNING 

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains 
chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.  
Some examples of these chemicals are: 

 

Lead from lead-based paints. 

 

Crystalline silica from bricks, cement, and other masonry products.  

 

Arsenic and chromium from chemically treated lumber. 

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your 
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, 
such as those dust masks that are specially designed to filter out microscopic particles.

 

 

 

 

Summary of Contents for BONGO

Page 1: ...BONGO Bass Guitar Kit Assembly Instructions www byoguitar com...

Page 2: ...certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI Because there are various ways to cut and join wood you can make substitutions for...

Page 3: ...2 6 1 Positioning and Alignment of the Bridge Figure 2 6 1 3 2 6 2 Check for Bridge Ground Wire Channel 4 2 6 3 Drill Bridge Ground Wire Channel 4 2 7 Check Rear Access Panel 9 on material list 4 2 8...

Page 4: ...alling the Bridge and Neck Pickups 3 4 4 3 Install Output Jack 4 4 4 4 Connecting the dots Soldering in the Components 4 4 5 Installing the Bridge 5 4 6 Install the Strings 5 4 7 Installing the Strap...

Page 5: ...nishing materials especially if they have to be ordered will allow expedite your guitar project We carry a full line of finishing products that give you the beautiful finish you are looking for whethe...

Page 6: ...ece parts are included If you customized your order ex different tuners ensure that these parts are accounted for Please contact BYOGuitar if there are any discrepancies BONGO bass Material List Item...

Page 7: ...uard Bridge Back Plate 5 1 harness w 4 potentiometers 4 knobs BONGO bass Wiring harness 6 1 Bridge Bridge assembly 7 4 top mount 1 bottom mount 5 tuner inserts Tuning Pegs 8 20 screws 3 8 Tuning Peg s...

Page 8: ...tro 7 9 1 plate Electronics cover 10 Jack w washer Output Jack 11 2 Holders 2 plastic washers 2 screws 1 Strap Holder materials 12 4 screws 1 4 washers Neck Mounting hardware 13 1 string T 1 screw Str...

Page 9: ...ditional tools materials required Drill drill bits 1 2 Phillips screwdriver Soldering iron solder Masking painters tape Finishing painting material Sand paper 220 320 grit Guitar strap Soap or candle...

Page 10: ...ish has been applied and completely dried In this section all of the components are installed internal wiring connected and strings attached your guitar will ready to go Section 5 Setup in this sectio...

Page 11: ...Bridge Ground Wire Channel 4 2 6 3 Drill Bridge Ground Wire Channel 4 2 7 Check Rear Access Panel 9 on material list 4 2 8 Check Strap Pins 4 2 9 Check Tuner Alignment 5 2 10 String Tee Position 5 2 1...

Page 12: ...pocket by hand a Carefully clamp the neck in place frets damage easily b Using the same drill bit you drilled the holes in the body place the bit in the hole through the body and tap it a few times to...

Page 13: ...pickguard and pickup cavity alignment to ensure proper positioning If incorrect repeat step 2 3 using another pickguard hole 5 Once confirmed mark and pre drill the remaining holes for the pickguard E...

Page 14: ...6 3 Drill Bridge Ground Wire Channel 1 Place a piece of painters tape between the two forward mounting holes Mark a spot between the forward mounting holes 1 4 inside and 1 8 back from the mounting s...

Page 15: ...As the Headstock is curved ensure that the Tuner shaft alignment follows the curvature Headstock Fig 2 9 4 Check alignment of set screw holes 4 and tuner base 5 If alignment is incorrect or holes are...

Page 16: ...etc This section will cover the application of several finish types including 1 Solid color 2 Pigmented translucent gel stain or alcohol dye 3 Penetrating stain or water based dye The guitar body was...

Page 17: ...he body and neck 2 Apply grain filler if desired 3 Apply 2 coats of sand and sealer 4 Sand to 320 grit 5 Apply stain or dye 6 Apply clear top coats 7 Buff finish 3 1 3 Penetrating Stain or water based...

Page 18: ...mmended We recommend using Behlen PORE O PAC grain filler For most finishes use natural colored filler The dyes used in darker fillers may over time find their way through the color coat Apply the fil...

Page 19: ...sh have been applied DO NOT sand through the finish be careful on the edges Use a tack cloth to remove sanding residue Apply more finish sanding between coats until the finish is the desired thickness...

Page 20: ...4 3 Install the Pickguard 2 4 4 Installation of the Electronic Components 2 4 4 1 Installing the Wiring Harness 3 4 4 2 Installing the Bridge and Neck Pickups 3 4 4 3 Install Output Jack 4 4 4 4 Conne...

Page 21: ...4 2 Installing the Tuners Figure 4 2 Each tuner consists of the tuner and collar The tuners are attached to the headstock with 3 8 wood screws refer to Section 2 9 1 Place a small amount of wood glue...

Page 22: ...4 1 Installing the Wiring Harness As noted the wiring harness comes assembled and only requires to be run through various tunnels prior to being connected to other components Before starting the insta...

Page 23: ...4 Insert the Bridge Pickup signal wire through the channel into the electrical cavity while placing the pickup into the Bridge cavity closest to the back of the Body Start each adjustment screw for 2...

Page 24: ...ng the supplied screws 4 6 Install the Strings Like most projects there often several tricks that will make the assembly easier and your guitar better Properly stringing your guitar is just one of tho...

Page 25: ...pe on the headstock approximately at the intersection of Figure 4 8 1 a Using a straight edge ruler establish the from the center A sting line notch in the nut to the lower side of the A tuner b Using...

Page 26: ...ght 3 Adjusting the Pickup heights 4 Adjusting the Intonation These adjustments will provide preliminary settings from which you can fine tune the sounds to your individual playing style As with previ...

Page 27: ...backward too much and the strings will buzz on the frets and loosening it will cause it to bow forward giving more relief CAUTION If you find that the truss rod is very difficult to turn then stop It...

Page 28: ...to the B string The question here is how high to make the bridge This is personal choice Using the small Allen wrench supplied 15 on material list we will make individual adjustments for each saddle 1...

Page 29: ...om of the 1st string note measurement 1 3 Repeat 1 1 1 2 on the B string note the measurement 2 Neck Pickup repeat steps 1 1 through 1 3 above on the neck pickup noting measured heights Using Table 5...

Page 30: ...racts when cool After you ve played a few riffs you can then do your final tuning 2 Wipe the strings neck and bridge with a lint free cloth after playing 3 When transporting or storing your guitar eve...

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