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er Supply                                                                             6 

 

board extend out over the box (which makes the instru-

ment more versatile when being played), or you can cut 

off the bottom part off the fretboard so that it ends at the 

box edge.

 

 

One benefit of the latter  is that it lets you gain access to 

the box interior after the ukulele has been built - this can 

be handy if you want to install a pickup, or at least want 

to leave yourself the option of doing so later.

 

 

For the purposes of this guide, we’re going to cut off the 

“excess” fretboard, so it’s time to mark the fretboard to 

be cut.  

 

If you have decided to not cut the fretboard shorter, skip 

this next step. 

With the fretboard held in position on the 

neck, turn the neck over and make  a pencil mark on the 

back of the fretboard (

Figure 12

). Make sure you have 

allowed the 1/8” for the nut up at the top!  

 

Once cut, your fretboard should line up evenly with the 

end of the neck, as shown in 

Figure 13

. Sand and 

smooth the cut edge to remove any sharp points. 

 

Step 2—Gluing on the Fretboard 

Please note: if you have decided to leave your 

fretboard at full length, you should not glue it 

onto the neck until the neck has been mount-

ed onto the box.  

 

Once the fretboard is glued on, you won’t be 

able to open the box any more, so it is best to 

wait to do this until towards the end of the as-

sembly process. The rest of these instructions 

assume that the fretboard has been cut short-

er. 

 

Once you have your fretboard cut to length, it 

is time to get it glued onto the neck. Apply 

wood glue to both the back of the fret board 

and the top of the neck, as shown in 

Figure 

14

. Make sure to spread the glue around over 

the entire surface—you want to make sure this 

is a good, strong joint. 

 

Line the top edge of the fretboard up with the mark you’ve made at the top of the neck. Firmly clamp the fret-

board to the neck, wiping off any excess glue that may squeeze out from between the two surfaces. Use as 

many clamps as necessary to get a nice tight glue joint.  

 

You may find it beneficial to use a scrap block of wood between the clamps and the fret board, as shown in 

Figure 15

. The wood block will help to protect the fret board and will evenly apply pressure across the entire 

surface while the glue dries. 

 

Be sure to let the glue set up for as long as is recommended on the glue bottle. In the C. B. Gitty shop we use 

Titebond II or III wood glue, which creates a very strong glue bond (often stronger than the wood itself), but 

you can use any standard-purpose wood or carpenter’s glue with good results. 

 

Once the glue has dried, remove the clamps and examine your handiwork. This is a good time to do any final 

sanding of the neck and fretboard, smoothing of fret ends and other finishing work on the neck.  

 

Figure 9 

Figure 10 

Summary of Contents for 36-009-01

Page 1: ...so known as alto cigar box ukulele sure to be the envy of friends and neighbors alike The ukulele is a very fun and easy to play instrument with a unique happy sound and your cigar box uke will provid...

Page 2: ...e saw Forstner bit Spade bit for sound hole optional Sandpaper recommended Scratch awl recommended Blue painter s tape recommended A digital chromatic tuner The diagram below shows a completed cigar b...

Page 3: ...lid trace the heel of the neck onto the box Be careful to hold the neck firmly in place without letting it move while tracing the outline onto the box surface masking tape Figures 3 and 4 show how we...

Page 4: ...rst mounting hole into the neck and then insert a single screw to hold the neck in place and then mark the other two holes This will keep the neck from moving shifting and it is very important that al...

Page 5: ...the body makes the build a little more complicated but it does make the instrument more versatile when played This guide shows the simpler method of cutting off the excess part of the fretboard so th...

Page 6: ...t to do this until towards the end of the as sembly process The rest of these instructions assume that the fretboard has been cut short er Once you have your fretboard cut to length it is time to get...

Page 7: ...to the edge of the box as possible but make sure the box lid will still close once it is in place Figure 16 Step 2 Position and Drill the Bridge Now center the bridge on the top of the box remember th...

Page 8: ...othing off the sharper edges and points is also a good idea at this point you don t want anything that will dig into your strumming arm when play ing Step 3 Prepare and Install the Saddle This is also...

Page 9: ...e get a better hold Now using two of the provided washer head screws the heads are a little bigger in diameter than the screws shown in the picture to the right carefully position glue and screw the b...

Page 10: ...the plastic washer and bushing on the front The tuning shaft will join all the components with the tuner button screwed into the end At this point make certain to tight en the screws attaching each w...

Page 11: ...k at Figures 28 31 for a visual guide of how to get your ukulele strung up The packag ing for the strings will help you to determine which strings go where The 4th and 1st strings are the same gauge t...

Page 12: ...top string when you are playing the rightmost being the bottom string and the circles tell you where to put your fingers The open circles at the top of the diagram indicates an open unfretted string U...

Page 13: ...usical instrument kits featuring cigar boxes and other reclaimed materials from the simplest one string diddley bows to 4 string cigar box guitars www CBGitty com Kits We also have a huge variety of p...

Page 14: ...Copyright 2015 C B Gi y Cra er Supply 14 www CBGi y com PureAndSimple Your Next Project...

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