C.P.A. 4030062, Installation Manual

Page 1: ...C P A s r l PISCINA MEDITERRANEA WITH SELF SUPPORTING STRUCTURE INSTALLATION MANUAL READ THE MANUAL AND KEEP IT FOR A FUTURE USE KIT MEDITERRANEA MANUAL 06 12 2019 Ver 00 MEDITERRANEA ...

Page 2: ...E TTURVERTICALE 8 9 ASSEMBLY OF THE INTERNAL STRUCTURE 11 10 STRUCTURE REALIZATION 14 11 THE OPERATING PRINCIPLE OF THE POOL HYDRAULIC CIRCUIT 15 12 THE IDRAULIC CIRCUIT REALIZATION 16 13 GUIDES LYING FOR ANCHORING THE PRE WELDED LINER 17 14 LINER LAYING OF THE PVC LINER PRESALDATO 17 15 EXTERNAL COATING INSTALLATION PROCEDURE 19 16 INSERTING OF THE SCREWS TO SUPPORT THE EXTERNAL PANELING 22 17 LY...

Page 3: ... chlorinated solutions It is equipped with a complete and equipped technical compartment positioned in the head of the swimming pool It is accessorise with a counter current swimming kit and RGB LED lighting system It is equipped with an external coating in hot painted sheet metal that guarantees its immunity from any type of external aggression from natural ones such as insects termites fungi and...

Page 4: ... as foundation beams uprights internal and external panels mechanical coupling of the parts with bolts nuts and interlocking joints throught For the component details look at Following attached document TAV 02 03 e 04 Following the phases and operations necessary for a correct assembly of the Mediterranea kit 06 12 2019 Ver 00 www cpa piscine it MEDITERRANEA ...

Page 5: ... area checking that the ground is level and free of slope WARNING For an optimal result we suggest weeding the area of installation In the end of the base kit structural assembly as indicated on the folllowing manual will be necessary to cover the the beams with the land previously moved to level it again The upper face of the Omega beams will determine the finished portion of the bottom top of th...

Page 6: ...ent TAV 12A Figura 2 Schema basamento di posa How to assembly the base structure 7 Arrange and mechanically connect together the elements that make up the basic structure The specially drilled omega beams are coupled using linear and angular plates using M12x110 bolts The basic structure is composed of the following elements supplied in the indicated quantities The 500 mm long omega beams will be ...

Page 7: ... 2162 5mm beam item code 4030035 in correspondence with the technical compartment and with the 1742 5mm beam item code 4030037 on the opposite short side The mechanical connections are made by means of M12x110 bolts toothed washers and M12 nuts using two 19 mm spanners For the details relating to the center distances and the distances to be respected refer to the project documents attached to the ...

Page 8: ...ed as follows In the upright kit the U profile and the IPE profile art cod 4033030 and 4030031 are supplied saldati fra It will therefore be necessary to connect this element with the underlying omega beams See in attachment TAV 06 06 12 2019 Ver 00 www cpa piscine it VERTICAL STRUCTURE Internal Code Quantity Component 4030028 8 Staffa d ancoraggio singola 4030029 8 Staffa d ancoraggio doppia 4030...

Page 9: ...and 12 lock nuts Once the vertical elements have been fixed it is necessary to prepare 1 bracket for each upright ancoraggio superior art cod 4030028 and n 1 lower anchoring using M10x30 bolts using the fixed wrenches 17 bracket e art cod 4030029 and Connect it 06 12 2019 Ver 00 www cpa piscine it MEDITERRANEA ...

Page 10: ...10 24 These brackets will be used later for fixing the paneling interna 06 12 2019 Ver 00 www cpa piscine it MEDITERRANEA ...

Page 11: ...ort sides of the pool The panels with the predispositions for skimmer and lighthouse from the side where the technical compartment will be made Those without holes cod art 4030020 will be installed in the end parts of the long sides in contact with the corner posts cod art 4030027 Finally those with double reinforcement code art 4030171 will be positioned in the central parts of the same sides 06 ...

Page 12: ... unions to be made with the ribs as specified below WARNING The panels that form the internal corner of the pool must be tied to the omega beams 500 mm long previously positioned in the four corners with 45 inclination It is necessary to couple these panels and the omega by means of n 2 bolts M10x30 In correspondence with the short side where the technical compartment of the swimming pool will be ...

Page 13: ... lower ribs instead have a height of 45 mm the latter will be fixed by means of self drilling screws on the external paneling equipped in the lower profile with a special seat The upper ribs will be connected with the corner pillars at the third slotted hole starting from the top while the lower ones must be coupled with the first hole starting from the bottom 06 12 2019 Ver 00 www cpa piscine it ...

Page 14: ...onnected both with the beams of the base structure 500 mm omega beams and with the reinforcements of the internal panels by means of M10x30 bolts The wildcard buttress art Code 4030034 on the other hand stands out because positioned centrally to the structure it will be anchored directly to the 2162 5 mm beam and frontally with the upright made up of IPE 120 by means of M6 self drilling screws 06 ...

Page 15: ...02 equipped with a sectioning ball valve 03 and returns to the swimming pool after passing through the filter 05 using the intake vents 06 The intake vents are to be installed on the opposite side of the skimmer The water that reaches the filter 05 passes through the filter medium the quartz sand circulating from top to bottom so that this retains the suspended materials present in the water to be...

Page 16: ...tor valve and a 0 50 HP circulation pump with prefilter The system will be built according to the following scheme the intake vents will have to be connected first to each other through a T fitting and to the circuit delivery line Discharge pipe under pressure Delivery pipe The delivery line must be connected to the outlet of the circulation pump The suction pipe will connect the outlet of the ski...

Page 17: ...welded sheet on the bottom in a center of the tub and proceed to unwind it toward the wall WARNING Before unrolling the sheet it is advisable to check that the laying area is homogeneous and flat without the presence of protruding bodies or of a different nature of the foundation soil Once this operation is completed the sheet correctly positioned will present the surfaces of the walls within its ...

Page 18: ...s of the tub We proceed with the flanging of the accessories skimmer vents and headlight pass through a Phillips screwdriver the cutter and the screwdriver with cross inserts will be needed Make a 45 cross cut with the cutter starting from the center of the pre drilling template on the panel 4 wings will be generated at 45 which will be turned up on the rear face of the panel and fixed to it by me...

Page 19: ...ernal coating installation esterno The external coating is made of thick hot painted sheet metal panels 10 10 mm The external covering consists of linear corner panels and panels for the technical compartment 5 Su richiesta 06 12 2019 Ver 00 www cpa piscine it EXTERNAL COATING INTERNAL CODE QUANTITY COMPONENT 4030042 10 External panel 1500 4030073 1 External panel 1500 with left door 4030077 1 Ext...

Page 20: ...nance operations in the technical compartment 4030073 4030074 The coupling of the door with the appropriate perforated panel will be carried out on site using the KIT supplied with hinges and handles with key 06 12 2019 Ver 00 www cpa piscine it MEDITERRANEA ...

Page 21: ...ring elements installed up to here ribs uprights and buttresses At the bottom this movement will allow the special slots in the lower part of the covering to match the self drilling M6 screws to be installed on the internal structural elements and on the lower ribs 06 12 2019 Ver 00 www cpa piscine it MEDITERRANEA ...

Page 22: ...litate the assembly of the external paneling This distance must be tightened at the end of the installation of the external panels WARNING In the buttresses of the technical compartment the self tapping screws must be installed externally in the lower pre drilling and internally in the upper drilling as shown in the following image Once the correct coupling and alignment of the panels has been ver...

Page 23: ...ill be positioned according to the sequence shown in the following diagram and in the tables Attached at this document taking care to always place only one tray 680 jolly art cod 4030046 for each corner Look Attached this manual TAV 13 06 12 2019 Ver 00 www cpa piscine it EXTERNAL SUPERIOR COATING Internal code Quantity Component 4030045 20 Tray 750 4030046 4 Tray 680 jolly 4030047 4 Corner Tray 4...

Page 24: ...sed for coupling them with the external panels and internal panels also equipped with pre drilled holes The coupling will take place through the use of rivets supplied with the kit Sedi per rivetti 06 12 2019 Ver 00 www cpa piscine it MEDITERRANEA ...

Page 25: ...KIT 403006 KIT MEDITERRANEA KIT 4030064 ATTACHMENTS MANUALE KIT MEDITERRANEA 06 12 2019 Ver 00 ...

Page 26: ...4030036 Beam omega1780 6 4030037 Beam omega 1742 5 1 4030038 Beam omega 500 8 40300124 Plate omega 1000 0 4030039 Plate linear 4 4030040 Corner plate 90 4 4030041 Riser kit 8 External coating 4030042 External coating panel l 1500mm 10 4030121 External coating panel l 1000mm 0 4030073 External coating panel l 1500mm left door 1 4030077 External coating panel l 1500mm right door 1 4030043 External c...

Page 27: ...395 Transformer 12 V A C shq100 1 1070008 Phase displaced skimmer extention depth 331 mm rif Sl 115 m 1 1072093 Flange cover for small mouth skimmer 1 1080221 Mediterraneo top Filter 500 1 1035343 Rigid PVC pipe ø 50 12 1035018 Elbow to be glued at 45 ø 50 2 1035003 Elbow to be glued at 90 ø 50 14 1035013 Elbow to be glued at 90 m f ø 50 3 1035037 Sleeve to be glued ø 50 1 1035106 Threaded adapter...