C.P.Bourg BM-e, Operator'S Manual

Page 1: ...OPERATOR OPERATOR MANUAL MANUAL Initial version 11 08 Lastest revision 02 10 9 134 030...

Page 2: ...he exclusive property of C P Bourg SA and it is only put at the user including without limitation Renter or Purchaser or their employees disposal within the exclusive scope of using and servicing the...

Page 3: ...ement for Hohner heads 26 3 6 5 Wire jam in the stitching head 27 4 THE USER INTERFACE UI SCREENS 28 5 SCREEN FUNCTIONS IN DETAIL 29 5 1 U I screen options 29 5 1 1 U I screen Operator s preferences 3...

Page 4: ...ATOR ADJUSTMENTS 70 7 1 Squaring and stoppers 70 7 1 1 Stitcher joggers squareness adjustment 70 7 1 2 Stitcher joggers squareness adjustment 71 7 1 3 Folder trays squareness adjustment 72 7 1 4 Trimm...

Page 5: ...nected in working position Caution Keep hands clear of moving parts D Wichtig Diese Maschine kann nur in Betrieb genommen werden wenn alle Sicherheitsvorrichtungen der Verarbeitungsstrasse Plexihauben...

Page 6: ...fficulty using your equipment please call us and ask for technical assistance all the phone numbers are available at the end of this manual We will be delighted to help you All the information in this...

Page 7: ...tuation which has some probability of death or severe injury Warning should not be considered for property damage accidents unless personal injury risk is present Danger on a red background indicates...

Page 8: ...ellow background caution This label is located near the wheel work of the chain It indicates a high risk of injury to your fingers if they get stuck between the wheel work and the chain Yellow backgro...

Page 9: ...the rear of the machine under the safety cover It indicates that the machine may not be operated under no circumstances without the safety covers being in place Yellow background caution This label is...

Page 10: ...SEVERE INJURY OR DEATH CAUTION KEEP HANDS CLEAR DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE MADE IN BELGIUM BY c p bourgS A Ottignies Tel 32 10 62 22 11 Fax 32 10 61 36 38 9 139 829 MODEL VOLTS A Hz...

Page 11: ...S IN PLACE C A U T IO N DO NO T OP ER AT E W ITH OU T SA FE TY CO VE RS IN PL AC E CAUTION ELECTRICAL HAZARD AUTHORIZED SERVICE PERSONNEL ONLY MADE IN BELGIUM BY c p bourg S A Ottignies Tel 32 10 62 2...

Page 12: ...his machine is designed for the following environment Storage and transport Temperature 34 C through 60 C 30 F through 140 F Relative humidity 5 through 90 RH Altitude 31m through 12 192m 100 ft throu...

Page 13: ...mponent position heads stops joggers PA press TR press holding wheels conveyor motion is automatic depending on the defined job in the U I Fine adjustments possible while machine is working Stitcher T...

Page 14: ...I conveyor advance step per book Conveyor full detector can be disabled Device to offset the sets offset every N sets with N adjustable by operator on U I Automatic positioning of set holding wheels b...

Page 15: ...to paper width 28 mm 1 corner YES left or right 2 heads on 4 bracket heads 2 saddle or top Space between stitches 80 3 1 to paper width 28mm middle brackets Space between stitches 80 3 1 to 190 7 5 mi...

Page 16: ...stitching folding or stitching folding and trimming Based on A4 format 80 gsm Note The specified paper thickness figures are given for guidance only The actual performances of the machine will depend...

Page 17: ...sure can be decrease through U I to avoid cover marking crackles Trimmer Waste bin capacity 8000 paper strips of 80 gsm with a cut of 5mm The waste bin can be emptied without stopping the machine duri...

Page 18: ...ND MAXIMUM OFFSET FOR EU FORMATS mm A3 portrait A 90 SRA3 portrait A 75 B 90 B 75 C 90 C 75 D 120 D 135 A4 portrait A 58 5 A4 landscape A 15 SRA4 portrait A 70 SRA4 landscape A 22 5 B 58 5 B 15 B 70 B...

Page 19: ...5x11 landscape A 0 71 B 1 96 B 0 71 C 6 31 C 7 56 D 1 96 D 0 71 10x8 portrait A 1 46 8x10 landscape A 0 46 B 1 46 B 0 46 C 6 81 C 7 81 D 1 46 D 0 46 CD portrait A 1 38 B 1 38 C 6 89 D 1 38 MINIMUM AND...

Page 20: ...Operator manual Page 9 20 Initial version 11 08 Lastest revision 3 4 BM e Process Description a Paper path b Jam clearance...

Page 21: ...e equipment the power cord should be located near the equipment and be easily accessible at all times Unit must be connected to the mains on a 15 A maximum branch circuit protection Push on main switc...

Page 22: ...ision 3 6 Stitching head adjustment 3 6 1 Stitching heads mechanical unclutching See Head manuals 1 2 3 4 Locking catch keeper Stitcher bar Same procedure for both kind of heads ISP HOHNER 1 To unclut...

Page 23: ...ote There is a risk of injury while handling a booklet if a stitch leg is shorter than the other 3 6 3 Cassettes replacement with ISP heads Localization of the heads according the error message Step 1...

Page 24: ...e lubricated each time the cassette is replaced Please use the tube of grease delivered together with the cassettes Note According to MSDS and 2000 532 EC lubricant is not a hazardous substance The lu...

Page 25: ...Re initialization of the stitching head When removing the rotator operating spring from the stitching head for lubrification you will loose the wire for next stitch Therefore the stitching head must b...

Page 26: ...e felt discs on the wire bow of the Hohner heads See chapter Preventive maintenance For Hohner stitching heads Remove pin ref 1 and washer ref 2 Remove the emty spool Install a new spool ref 3 pay att...

Page 27: ...ch is noticed at the exit of the BME there might be a wire jam in the head Apply the following instructions to clear jam and reinstall the wire For ISP stitching heads 1 Remove cassette with jam as fo...

Page 28: ...ar glass cleaner to clean the screen proceed as explained below To clean the screen 1 Switch off the UI Do not use a spray cleaner on the screen because the cleaner may drip inside 2 Wet a soft cotton...

Page 29: ...rs by default 1 OPERATOR S PARAMETERS Press button to the right of the screen to enter your own parameters 2 MACHINE LINE CONFIGURATION 3 FILE MENU Allows to open delete an existing job or create save...

Page 30: ...lows the user to configure his preferences 1 UNITS Allow you to select your choice for measures in mm or inches 2 KEYBOARD CHOICE Select the kind of keyboard AZERTY or QWERTY 3 LANGUAGE Choose your la...

Page 31: ...BM e AGR PA BM e TR Tower BST d BM e AGR PA Tower BST e left Tour BST e right BM e AGR PA BM e TR Tower BST e left Tour BST e right BM e AGR PA Tower BST e right BM e AGR PA BM e TR Tower BST e right...

Page 32: ...or manual Page 9 32 Initial version 11 08 Lastest revision 02 10 Select the first machine of your line BST e Right in example Press V to validate The machine appears on the screen Press the blue arrow...

Page 33: ...ion 11 08 Lastest revision 02 10 The only possibility is BM e AGR PA because is the only machine that can be installed after a right tower Select the machine Press V to validate The machine appears on...

Page 34: ...Operator manual Page 9 34 Initial version 11 08 Lastest revision 02 10 Select the BM e TR Press V to validate The machine appears on the screen The configuration is finished valid by pressing V...

Page 35: ...n press YES The screen shuts down and then restarts by itself Some new tabs appear according to the configuration A new tab RUN also appears to make some fine adjustments while machines are running se...

Page 36: ...Operator manual Page 9 36 Initial version 11 08 Lastest revision Note To complete the BSTd and BM e configuration Go to BSTd screen and press SBM4 4 button 4...

Page 37: ...Operator manual Page 9 37 Initial version 11 08 Lastest revision 02 10 5 1 3 File menu This menu allows to save delete open and recall a job program...

Page 38: ...8 Initial version 11 08 Lastest revision 02 10 5 2 BST e screen options This is the main screen for the BST e It allows the operator s adjustments for the BST e Note These functions are detailed in th...

Page 39: ...rimmer screen allows programming the trimming parameters 4 Conveyor screen allows programming the conveyor parameters 5 File menu allows the recording the creation of a new job and to open or erase an...

Page 40: ...ve access to the stitching parameters Press on value to edit Enter the value using the keypad Validate V V Valid the adjustment parameters entered in the different screen X Cancel the last modificatio...

Page 41: ...s to offset the stitches to the right or to the left compared with the middle of the paper width Position 0 0 centred stitch Determine the value through the numerical keypad Validate V 6 Stitch positi...

Page 42: ...osition By default the fold will always be in the middle 0 0 of the paper length It is possible to offset the paper fold frontward or backward Press area 2 and determine the value through the numerica...

Page 43: ...vated go directly to output conveyor parameter 2 Booklet final length selection Determine the value through the numerical keypad validate V 3 Trimmer conveyor height choice The trimmer conveyor height...

Page 44: ...n conveyor selection This function allows to offset a booklet every x booklets in order to count the booklets more easily x being the entered value 1 aligned no offset 2 every second set offset 3 1 2...

Page 45: ...djustments are complete paper format stitching folding trimming and conveyor Press Start button 3 to send some sheets and verify the parameters If it is correct enter the number of desired jobs see ch...

Page 46: ...ess the button FILE MENU to have access to the file parameters Five adjustments are available 1 Make a comment on the saved jobs 2 Open an existing model in the EU US JA formats which could be used as...

Page 47: ...a comment This menu allows to make a personal comment on a saved job Select a job and press button 1 to access to the dialogue box 4 lines are available to write the comments through the alphanumeric...

Page 48: ...dardised formats Press the button 2 Select a or some standard s among the 3 suggested EU US or JA using button 3 Select a model using the arrows and validate V Press OUI YES to open the selected job o...

Page 49: ...xisting job This menu allows to open a job saved by the operator Select a job in the left column and press button 3 Press OUI YES to open the selected job or NON NO to return to the previous screen an...

Page 50: ...numeric keyboard and confirm it by ENTER The new job appears in the left column If the name given already exists and that you press enter a message will appear to ask you to confirm the replacement of...

Page 51: ...allows to erase an existing job Attention Once deleted there is no way to recover the deleted program Select the job to be erased in the left column Press button 5 The following screen appears Press O...

Page 52: ...cess Always process the tower calibration set Always Reject Always reject the tower calibration set The set will be sent to the upper reception tray Save Adjustments Disabled Ask to operator to save a...

Page 53: ...ways process the booklets under AGR The booklet stitched folded trimmed will be sent to the conveyor Always Purge Always send sheets to the upper reception tray without stitching them Ask Operator A s...

Page 54: ...warning of the complete machine line This button erases the indications of the screen This button allows to reach the WARNING ERRORS screen from any other screen Note Some messages disappear when the...

Page 55: ...essibles from UI and on the machine Both buttons 1 are used to stop the machine and the 2 buttons to START the machine 5 3 11 Pause button The pause button stops the sheets feeding without stopping th...

Page 56: ...age 9 56 Initial version 11 08 Lastest revision Operator manual Page 9 56 Initial version 11 08 Lastest revision 02 10 5 3 13 Counter of set configuration BST e BM e Press 1 button to open the counter...

Page 57: ...defined 0 X infinity preset 3 Press this button to reset the counter to zero Press button or to increase or decrease the counter by 1 4 Activate or desactivate the preset Press button or to increase...

Page 58: ...Operator manual Page 9 58 Initial version 11 08 Lastest revision 02 10 5 3 14 U I version and update history Simple clic on the CP Bourg area gives you the U I version and update history...

Page 59: ...perform some fine adjustments while machines are running 1 BSTE e ADJUSTMENTS IN MODE RUN see operator manual BST e 2 BM e ADJUSTMENTS IN MODE RUN 3 MARRYING TABLE This function allows to add a sheet...

Page 60: ...t revision 02 10 5 4 1 BST e adjustments in RUN mode Press the button to access to the setting parameters This menu gives an overview and allows parameters adjustemnt while machines are running These...

Page 61: ...ormat for trimming CV area for conveyor This buttons are used as described below Press this button to reset the counter conveyor value and force the offset of a booklet Conveyor forced advance This co...

Page 62: ...paper width maximum modification 3 mm 2 Adjustment on stitch spacing maximum modification 3mm 3 Adjustment on stitch position on paper length 4 Stitches offset to the paper front maximum modification...

Page 63: ...to stitches Final booklet upper face will be longer Final booklet lower face will be longer Maximum modification 1 5mm TR area Trimmer adjustment while running 8 Trimmer conveyor height adjustment Min...

Page 64: ...l Page 9 64 Initial version 11 08 Lastest revision 02 10 5 4 3 Manual feeding This function allows to feed sets manually in the BM e Select RUN menu then the manual feeding screen You will see hereund...

Page 65: ...e the set pay attention to the limitations Validate with Validate the function by pressing button 2 The manual feeding button becomes orange Press START button from RUN menu The button will only be ac...

Page 66: ...ion 02 10 You may get back to the other screens any time The button will then become orange to show you that you are in manual feeding mode Press STOP button to stop the machine Press manual feeding b...

Page 67: ...arts stitches from clinchers by pushing on the handle 3 times If you 1 do not do it there is a risk of poor stitching or jam Empty the waste bin If you do not do there is a risk of machine stop with t...

Page 68: ...ansport wheels with a cloth and a specific cleaning solution If you do 1 not do it there is a risk of smeared sheets Clean the threaded rod of the stitching heads with a brush If you do not do it ther...

Page 69: ...evision Monthly maintenance Refer to head manual for maintenance Every 3 month maintenance Clean stop fingers of the stitching area with compressed air and then offset cleaner with cotton cloth If you...

Page 70: ...s The following adjustments of the joggers and stops from the different modules allows to correct a paper default and the squareness of the fold 7 1 1 Stitcher joggers squareness adjustment Slighty un...

Page 71: ...Operator manual Page 9 71 Initial version 11 08 Lastest revision 7 1 2 Stitcher joggers squareness adjustment Adjust the squareness using screw A A A 1 2 3 3 2 1 0...

Page 72: ...Operator manual Page 9 72 Initial version 11 08 Lastest revision 02 10 7 1 3 Folder trays squareness adjustment Adjust the squaresess using the knob A A 14 14...

Page 73: ...Operator manual Page 9 73 Initial version 11 08 Lastest revision 7 1 4 Trimmer stop squareness adjustment A A 1 2 3 3 2 1 0...

Page 74: ...r manual Page 9 74 Initial version 11 08 Lastest revision 7 2 Trimmer stop squareness adjustment The wheels position adjustment is done automatically but a manual adjustment is possible using the A bu...

Page 75: ...7 3 PA ball replacement Operator manual Page 9 75 Initial version 11 08 Lastest revision 1 4 5 6 2 3...

Page 76: ...doit tre mis au rebut selon les conventions nationales Conform ment la l gislation europ enne tout quipement lectrique et lectronique en fin de vie et destin au rebut doit tre manipul selon les proc d...

Page 77: ...ositivi elettrici ed elettronici a fine vita venga gestito in conformit con le normative vigenti Prima di smaltire il dispositivo rivolgersi al rivenditore autorizzato di zona per informazioni sul rit...

Page 78: ...Operator manual Page 9 78 Initial version 11 08 Lastest revision NOTES...

Page 79: ...Operator manual Page 9 79 Initial version 11 08 Lastest revision NOTES...

Page 80: ...98 1686 e mail cpb_germany cpbourg com PARC D AFFAIRES SILIC 32 rue des G meaux BP 60410 F 94573 Rungis Cedex France Tel 33 1 46873214 Fax 33 1 46875217 e mail cpb_france cpbourg com Millewee 14 B P 8...