CAB 4114 Series, Service Manual

Page 1: ...Made in Germany 4114 4116 Stroke Applicator Service Manual ...

Page 2: ... between documentation and product can occur Please check www cab de for the latest update Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab Service Manual for the following products Germany cab Produkttechnik GmbH Co KG Postfach 1904 D 76007 Karlsruhe Wilhelm Schickard Str 14 D 76131 Karlsruhe Telefon 49 721 6626 0 Telefax 49 721 6626 249 ww...

Page 3: ... Supporting Air 22 7 4 Adjustment of the Stopper for Blow on Mode 24 7 5 Lift Speed of Cylinder Z 25 7 6 Sensors on Cylinder Z 26 7 7 End Position Cushioning 27 7 8 Adjusting the Options for Z Direction Movement 27 7 9 Lift Speed of Cylinder Y 28 7 10 Adjust the Sensors Y 28 7 11 Labeling from below Changing the Spring at the Impact Sensor 29 8 Configuration 30 8 1 Method for Changing the Printer ...

Page 4: ...and the recognized safety rules However danger to life and limb of the user or third parties and or damage to the device and other tangible assets can arise during use The device may only be used for its intended purpose and if it is in perfect working order and it must be used with regard to safety and dangers as stated in the operating manual The device applicator mounted on a cab printer of the...

Page 5: ...s may only be performed by trained personnel or service technicians Unauthorized interference with electronic modules or their software can cause malfunctions Other unauthorized work on or modifications to the device can also endanger operational safety Always have service work done by a qualified workshop where the personnel have the technical knowledge and tools required to do the necessary work...

Page 6: ...dB A Product during labeling fixed in motion Labeling onto the product from the top from below sideways Product height fixed variable Product distance to lower edge at cylinder stroke 200 mm up to mm 135 135 135 140 300 mm up to mm 235 235 235 240 400 mm up to mm 335 335 335 340 Immersion depth pad F2 up to mm 100 100 100 Cycle time about frequency min 1 30 30 30 30 Label transfer method Silicon p...

Page 7: ...w to adjust the angle between appli cator and printer 5 Compressed air connector 6 Shutoff valve 7 Setting screw for vertical adjustment cylinder assembly 8 Throttle valve cylinder move out Z direction 9 Pad customized 10 Cylinder Y 11 Blow tube for supporting air 12 Throttle valve cylinder move out Y direction 13 Throttle valve cylinder move in Y direction 14 Support air throttle valve 15 Vacuum ...

Page 8: ...r move out Z direction 9 Pad customized 11 Blow tube for supporting air 16 Sensor start position Cyl Z 17 Cylinder Z direction 18 Interface to the printer 19 Sensor end position Cyl Z 21 Valve Cylinder Z 22 Valve Cylinder Y 23 Valve Blow air 24 Valve Vacuum and Support air 25 PCB Applicator Control 26 PCB Applicator Interfaces 27 Vacuum Generator 2 Product Description Rear View y x z ...

Page 9: ...ube as ordered 4 Documentation Fig 5 Contents of delivery i Note Please keep the original packaging in case the applicator must be returned Attention The device and printing materials will be damaged by moisture and wetness X X Set up label printer with applicator only in dry locations protected from moisture and splashes ...

Page 10: ...seconds the printer carries out a short backfeed to position the front edge of the next label at the printing line i Note This synchronizing also has to be carried out when the print job has been interrupted with the cancel button Synchronizing is not necessary when the print head was not lifted between print jobs This also applies if the printer was powered off between print jobs X X Start a prin...

Page 11: ...y Dismount the Applicator 1 Loosen thumbscrew 5 and pivot the applicator aside 2 Disconnect SUB D 15 male connector 6 from the female connector 7 of the printer 3 Loosen screw 4 and remove the locking plate 3 from the hinges 4 Lift the applicator from the hinges Mount the Applicator 1 With the female parts 1 of hinges hang the applicator on the hinges parts 2 of the printer 2 Connect the SUB D 15 ...

Page 12: ...e of the switch state at the upper sensor at the cylinder between the start of the labelling process and the signal from the labelling position sensor Upper position Pad is not in the starting position when the printer is switched on Pad has not reached the labelling position within 2s after the movement of the pad was started Pad has left the printing position without authorization Vac plate empt...

Page 13: ...N ISO 12100 2010 EN ISO 13849 1 2008 EN 60950 1 2006 A11 2009 A12 2011 A1 2010 A2 2013 Other Relevant Directives Directive 2014 30 EU relating to electromagnetic compatibility Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment Person authorised to compile the technical file Erwin Fascher Am Unterwege 18 20 99610 Sömmerda Signed...

Page 14: ...oved by us being made to any device as designated below this statement shall thereby be made invalid Device Stroke Applicator Type 4114 4116 Applied EU Regulations Applied Standards Directive 2014 30 EU relating to electromagnetic compatibility EN 55032 2012 EN 55024 2010 EN 61000 6 2 2005 Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electrical and electron...

Page 15: ...ith special material the settings can deviate from the standard values In this case the standard values in the setup protocol are as follows The factory default settings are Connected to a cab Hermes printer vertical Used Pad cab part No 5963881 54x36 for L cab part No 5963878 54x36 for R Material used for factory default settings cab part No 5556472 54x35 5 Pressure value of the compressed air 0 ...

Page 16: ...ter bolt SW20 Changing the cylinder Manometer 7 bar Air pressure control Table 3 Tools 6 3 Mounting and Dismounting the Cover To initiate the applicator or for adjustments it is necessary to dismount the cover 2 After these works are finished remount the cover Warning X X Do not operate the applicator without cover 2 X X Only dismount the cover when servicing the applicator 2 3 1 Dismount 1 Loosen...

Page 17: ...he cable is not caught between the two units 5 Tighten the thumbscrew 5 6 Raise the stopper on the rail to enable movement of the lifting cylinder 6 5 Transpor tation Lock Fig 9 Mounting applicator to the printer 6 5 Transportation Lock 1 3 2 1 3 2 4 3 Fig 10 Stopper as transport lock When the applicator is delivered the stopper 2 is mounted on the rod 1 With this stopper 2 the labelling position ...

Page 18: ...e pad with other parts of the printer applicator system please roughly align the pad in all directions 7 Adjustments before connecting the applicator to the compressed air supply 6 7 Mounting the Blow Tube 1 2 3 Fig 12 Mounting the blow tube It is possible to rotate the blow tube to optimize the direction of the support air for the take over procedure of the label from printer to applicator 1 Loos...

Page 19: ...to the direction of air flow 4 Switch on the printer by the power switch It is possible to use an air pressure regulation unit cab offers two versions of air pressure regulators Air pressure regulation unit with included magnetic valve 3 Controlling via printer Interface description of the printer Standard version 4 Fig 13 Compressed air connection i Note If the pad is not in the start position wh...

Page 20: ...ad along the guide rail so that the distance between the edge of the pad 6 and the edge of the dispense plate 7 of the printer is approximately 1 mm 3 Tighten screws 1 Adjustment in Z direction Height Adjustment 1 Loosen screw 3 2 Turn setting screw 2 so that the bottom of the pad is 1 mm over the top edge of the dispense plate 7 3 Tighten screw 3 Adjusting the Parallelism between Pad and Dispense...

Page 21: ...ked up over the entire area X X To increase the vacuum turn the setting screw on the throttle valve 1 counterclockwise Measuring Point Vacuum MP V MP V 1 2 3 Use a manometer with a measurement area 7 to 7 bar for measurement the pressure MP V Vacuum standard value 0 6 bar 1 Remove cover 2 Cover the suction plate so it is airtight 3 Attach manometer between tube 1 at the energy track and fitting 2 ...

Page 22: ...e 3 for the supporting air can be rotated around its axis That way the direction of the supporting air can be optimized 1 Loosen screw 1 2 Put in the blow tube 2 into the tube adapter A 2 Turn the blow tube 2 in the direction that the air current can support the take up of the label For small labels direct the air current more toward the dispensing edge 5 of the printer For larger labels direct th...

Page 23: ...S 3 2 1 MP S Use a manometer with a measurement range of 7 to 7 bar to control the pressure MP V Vacuum Reference Value 0 6 bar 1 Remove cover 2 Cover the suction plate so it is airtight 3 Attach manometer between tube 1 of the energy chain and fitting 2 of the pad 4 Activate the magnetic valve manually by pressing the micro switch 3 to measure the pressure 5 Mount cover Fig 20 Measuring support a...

Page 24: ...e 7 at the labelling point 2 Pull the tubes out of the push in fittings 3 5 3 Loosen the screw 2 in the stopper 1 4 Move the pad manually in the required labelling position The distance between the blow pad 6 in the labelling position and the product surface 7 must not exceed 10 mm 5 Move the stopper 1 against the guide block 4 and tighten the screw 2 6 Insert the tubes into the appropriate push i...

Page 25: ...ase the upward speed turn counterclockwise the screw 2 at the upper valve 1 i Note The application pressure of the pad is mainly depending on the downward speed of the pad X X In order to reduce the application pressure turn clockwise the screw 4 Attention The time for the downward movement of the pad may not exceed 2 seconds Otherwise the error message Lower position will appear i Note To reduce ...

Page 26: ...r Aufschlagsensor ausgelöst 3 Schraube 5 lockern und Sensor so verschieben dass der Sensor 6 sicher auslöst und die LED erlischt wenn der Adapterbolzen in die Stempelbaugruppe gedrückt wird 4 Schraube 5 anziehen Fig 23 Sensors on cylinder Z Sensor Start Position 1 1 Loosen screw 1 of sensor Start Position 3 and move the sensor so that the top edge of the sensor sits comfortably in the sensor holde...

Page 27: ...tor is operated at higher cylinder speeds and with larger pads Adjustments like chapter 7 4 Adjustment of the Stopper for Blow on Mode Adjust the stopper with maximum compressed spring 6 5 Transportation Lock Fig 27 Stopper pad assembly The stopper avoids the triggering of the labelling sensor by the weight of the pad assembly at the inward motion in case of an installation of 90 or 180 The adjust...

Page 28: ...speed in Y direction turn counterclockwise the screw 3 on valve 4 7 10 Adjust the Sensors Y 2 1 y x z Place sensor start position 2 on cylinder Y so that the sensor will switch on if the cylinder is completely moved out and will switch off if the cylinder leaved this position Place sensor end position 1 on cylinder Y so that the sensor will switch on if the cylinder is completely moved in and will...

Page 29: ...dismount the stamp 2 to reach the locking washer 6 3 4 5 6 Fig 32 Loosening the adapter bolt X X Push the adapter bolt 3 into the stamp uptake 4 to ensure that the bottom of the bottom of the bolt is pushed out demount locking plate 6 X X Remove washer 5 3 7 4 Fig 33 Changing the spring X X Hold onto the adapter bolt 3 and pull off the stamp uptake 4 X X Pull out the pressure spring 6 and replace ...

Page 30: ...uration and the function of the buttons in the navigator pad Configuration manual of the printer or Operator s manual of the printer 8 1 Method for Changing the Printer Setup 1 Press menu button 2 Select Setup Machine param Applicator 3 Select and adjust the needed parameters 4 Return to the Ready mode 8 2 Quick Mode for Setting the Delay Times Beside the standard method for the printer configurat...

Page 31: ...nt of the label and consequently prevents issues when the label is being picked up from the printer 0 ms Support del off Setting the switch off delay max 2 5 s for the supporting air between the end of label forwarding and switching on the supporting air The delay can be useful to separate the rear end of the label from the backing to avoid flaws and to improve the accuracy of label positioning 27...

Page 32: ...m labelling cycles by alternately pressing the feed button and the Enter button 9 1 Test Mode without a Print Job X X Adjust the Peel Position in such a way that the blank labels are peeled off completely from the liner 7 3 Adjusting the Blow Tube Supporting Air Peel off offset in the software X X Check the setting in the software Perform labelling cycles by repeatedly pressing the Enter button 9 ...

Page 33: ...ignals when the labelling position is reached The vacuum is switched off and the label is placed onto the product Then the pad is moved back into the starting position 9 2 Test Mode with Print Job i Note X X Please use that test mode to adjust the peel off offset in the software That method allows to check labelling process with the real print data using the Enter button 1 X X Send a print job The...

Page 34: ...E Ring DIN6799 4 10 10 1 5964036 001 Base Plate 1 L 10 2 5964185 001 Mounting Plate 1 R No Part No Description PU Note Serial No from to 11 1 5964318 001 Adapter Profile 1 A B 11 2 5970013 001 Adapter Profile 1 L C 11 3 5970014 001 Adapter Profile 1 R C 12 5902167 001 Screw DIN912 M5x50 10 13 1 5964312 001 Crossbeam 1 L D 13 2 5964331 001 Crossbeam 1 R D 13 3 5964332 001 Crossbeam 1 L E 13 4 59643...

Page 35: ...23 5966465 001 FESTO 159667 Tube PUN 8x1 25 SW 2m 24 5966466 001 FESTO 152822 Tube PUN 4x0 75 DUO SI 2m 26 5905371 001 FESTO 153371 Push in Y Fitting QSMY 4 1 No Part No Description PU Note Serial No from to 27 1 5966651 001 Valve Block 1 L 27 2 5966655 001 Valve Block 1 R 28 5906021 001 Valve 1 29 5906022 001 Valve 1 32 5905317 001 FESTO 153336 Push in L Connector QSML 1 8 6 1 33 5906844 001 FEST...

Page 36: ...964595 001 Sensor 1 C No Part No Description PU Note Serial No from to 48 5964096 001 EEPROM 1 49 5955575 001 Applicator Control 1 50 5964041 001 Holder 1 51 5902144 001 Screw DIN7984 M3x5 10 52 5964045 001 Bracket 1 53 1 5964416 001 Sensor Start Position Cyl Y 1 A 5751 53 1 5971186 001 Sensor Start Position Cyl Y 1 A 5752 53 2 5964496 001 Sensor Start Position Cyl Y 1 B 5751 53 2 5971187 001 Sens...

Page 37: ...l Y 1 B 5751 54 2 5971193 001 Sensor End Pposition Cyl Y 1 B 5752 54 3 5964500 001 Sensor End Pposition Cyl Y 1 C 5751 54 3 5971194 001 Sensor End Pposition Cyl Y 1 C 5752 55 5964343 001 Stopper 1 56 5964364 001 Stopper 1 57 5964061 001 Setting Screw 1 58 5965966 001 Sliding Carriage 1 59 5964302 001 Plate 1 60 5903505 001 E Ring DIN6799 5 10 No Part No Description PU Note Serial No from to 61 596...

Page 38: ...8 4 5964396 001 Bracket 1 78 5 5964398 001 Bracket 1 78 6 5964402 001 Bracket 1 79 1 5964306 001 Guide Rail 1 79 2 5964307 001 Guide Rail 1 79 3 5964308 001 Guide Rail 1 80 5964443 001 Bolt 1 No Part No Description PU Note Serial No from to 81 5964489 001 Knurled Nut 1 82 5905593 001 FESTO 175094 Mounting Clip SMBR 8 16 1 83 1 5906938 001 FESTO 19235 Cylinder DSNU 16 200 PPV A 1 83 2 5905973 001 F...

Page 39: ... 45 PCB Valve Terminal CON 1 CON 2 CON 3 CON 4 CON 5 49 Applicator Control CON 1 28 Valve Cylinder Y 47 Sensor End Position Cylinder Z 46 Sensor Start Position Cylinder Z 41 SUB D 9 Interface to the printer 28 Valve Cylinder Z 29 Valve Blow Air 29 Valve Support Air Vacuum 54 Sensor End Position Cylinder Y Fig 40 Block diagram 48 Controller ...

Page 40: ...40 40 11 Drawings 11 2 Pneumatic Drawing Type 4114 Fig 41 Pneumatic drawing type 4114 ...

Page 41: ...41 11 Drawings 11 3 Pneumatic Drawing Type 4116 Fig 42 Pneumatic drawing type 4116 ...

Page 42: ...42 42 11 Drawings 11 4 Label Position Type 4114L 4116L Fig 43 Label position 4414L 4116L ...

Page 43: ...43 11 Drawings 11 5 Label Position Type 4114R 4116R Fig 44 Label position 4114R 4116R ...

Page 44: ... Parts 36 F Features 6 G Guiding Spare Parts 37 I Intended use 4 L Labelling Sensor 26 Lock Diagram 39 M Mounting 17 O Options 27 P Pad 18 20 Parameter 31 Peel off Mode 32 Peel off offset 33 Peel position 33 Peel Position 32 Pressure reduction 27 Pressure reduction valve 27 Printer 12 Printer Setup 30 Print Job 33 R Retainer Spare Parts 34 S Sensor 39 Sensor Start Position 26 Sensors Y 28 Speed Y ...