CAB 4214 Series, Service Manual

Page 1: ...Service Manual 4214 MADE IN GERMANY Stroke Turn Applicator...

Page 2: ...roduct can occur Please check www cab de for the latest update Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab Service Manual for the followin...

Page 3: ...on 21 6 2 1 Moving the Pad in X Direction 22 6 3 Set Throttle Valves on the Cylinders 23 6 4 Set the Sensors 23 6 5 Vacuum Adjustments 24 6 6 Adjusting the Blow Tube Supporting Air 25 6 7 Adjustment o...

Page 4: ...ured in accordance with the current technological status and the recognized safety rules However danger to life and limb of the user or third parties and or damage to the device and other tangible ass...

Page 5: ...erformed by trained personnel or service technicians Unauthorized interference with electronic modules or their software can cause malfunctions Other unauthorized work on or modifications to the devic...

Page 6: ...58 10 58 10 58 10 58 HERMES Q4 10 80 10 80 10 80 10 80 Label height in mm for HERMES Q2 4 40 4 40 4 40 10 40 HERMES Q4 8 40 8 40 8 40 10 40 Compressed air pressure 0 45 MPa 4 5 bar Sound pressure leve...

Page 7: ...st the angle between applicator and printer 5 Compressed air connector 6 Sensors Middle Position Z direction 7 Shutoff valve 8 Setting screw for vertical adjustment cylinder assembly 9 Throttle valve...

Page 8: ...alve cylinder move in Z direction 8 Throttle valve cylinder move out Z direction 11 Pad customized 17 Sensor start position Cyl Z 18 Cylinder Z 19 Interface to the printer 20 Sensor end position Cyl Z...

Page 9: ...art of the pad 4 Documentation Fig 5 Contents of delivery i Note Please keep the original packaging in case the applicator must be returned Attention The device and printing materials will be damaged...

Page 10: ...feed is initiated The processed labels have to be removed manually After a few seconds the printer carries out a short backfeed to position the front edge of the next label at the printing line i Not...

Page 11: ...plicator directly after cleaning Pivot Away Dismount the applicator 1 Loosen thumbscrew 5 and swing the applicator away 2 Disconnect SUB D 15 male connector 6 from the female connector 7 of the printe...

Page 12: ...pivots out via the rotation cylinder X X X X 4 Pad moves to the intermediate position below the dispensing plate of the printer and stops X X 5 Pad will pivot back via the rotation cylinder X X 6 Pad...

Page 13: ...signal Refl sensor blk There has been no change of state of the upper sensor of the cylinder from the start of the labelling process and the signal of the labelling position sensor Upper position Pad...

Page 14: ...s Cylinder Z 6 9 Sensors on Cylinder Z Cylinder R 6 13 Sensors on Cylinder R Factory settings throttle valves Cylinder Z 6 8 Lift Speed of Cylinder Z Cylinder R 6 12 Lift Speed of Cylinder R 5 2 Tools...

Page 15: ...Cover 5 4 Transportation Lock 1 3 2 1 3 2 4 3 Fig 10 Stopper as transportation lock When the applicator is delivered the stopper 2 is mounted on the rod 1 With this stopper 2 the labelling position f...

Page 16: ...r to the printer and tighten the thumbscrew 5 5 Keep the external compressed air supply closed and close the shut off valve 10 on the applicator see illustration 6 Insert external compressed air suppl...

Page 17: ...of the pad with other parts of the printer applicator system please roughly align the pad in all directions 6 Adjustments before connecting the applicator to the compressed air supply 5 7 Mounting the...

Page 18: ...rection of air flow 4 Switch on the printer via the power switch It is possible to use an air pressure regulation unit cab offers two versions of air pressure regulators Air pressure regulation unit w...

Page 19: ...tly on the pad 4 3 1 2 5 6 Fig 15 Aligning the pad to the dispensing plate 1 Loosen the knurled screw 3 and the set screw 4 2 Screw in the knurled screw 3 until the pad edges 5 are aligned parallel to...

Page 20: ...le valve 5 Turn the pad over the dispensing plate 8 of the printer by hand 2 Loosen screws 1 on the cross beam 2 3 Move cylinder assembly 4 with the pad and crossbeam 2 along the guiding rail 3 that t...

Page 21: ...be out of the throttle valve 4 The cylinder extends by spring force and is in the label transfer position 1 Loosen screw 3 on the binder 2 2 Turn the setting screw 1 so that the bottom side of the pad...

Page 22: ...ement in the X direction Side 1 Loosen screw 3 on the binder 5 2 Move cylinder assembly with the pad along the crossbeam 4 so that the dispensed label is aligned centrally to the pad As reference use...

Page 23: ...valves Cylinder Z 6 7 Lift Speed of Cylinder Z Cylinder Y 6 12 Lift Speed of Cylinder Y 6 4 Set the Sensors Sensors are used for status detection and process control on the applicator Precise positio...

Page 24: ...up over its entire area X To increase the vacuum turn the setting screw on the throttle valve 1 counterclockwise Measuring Point Vacuum MP V MP V 1 2 3 Fig 23 Measuring points for the vacuum Use a man...

Page 25: ...r can be optimized 1 Loosen screw 1 2 Put the blow tube 3 into the tube adapter B 2 Turn the blow tube 2 in the direction that the air current can support the take up of the label For small labels dir...

Page 26: ...ng Point Support Air MP S 1 2 3 MP S Use a manometer with a measuring range of 7 to 7 bar to measure the pressure MP S Supporting Air reference value 2 Bar 1 Dismount cover and connect the manometer t...

Page 27: ...on the labelling point 2 Pull the tubes out of the push in fittings 5 7 3 Loosen the screw 2 of the stopper 1 4 Move the pad manually in the desired labelling position The distance between the blow p...

Page 28: ...d speed turn screw 2 at the upper valve 1 counterclockwise i Note The application pressure of the pad is mainly depending on the downward speed of the pad X In order to reduce the application pressure...

Page 29: ...on these parameters and must be adjusted so that the sensor cannot trigger unintentionally The triggering magnet is integrated in the adapter bolt and changes position with the tension spring Magnet D...

Page 30: ...ated at higher speeds and or with larger pads Adjustments like chapter 6 7 Adjustment of the Stopper for Blow Mode Adjust the stopper with maximum compressed spring 5 4 Transportation Lock Fig 33 Stop...

Page 31: ...position turn screw 3 of valve 4 counterclockwise 6 13 Sensors on Cylinder R 2 1 swing in swing out The sensors of cylinder R show the position of the cylinder in the state of label take up and labeli...

Page 32: ...ensor 1 must be at an offset of 180 to the start sensor 2 Mount the stopper 2 underneath the plate on the cylinder R the right side view direction toward the printer 2 Mount the stopper 2 underneath t...

Page 33: ...X Loosen screw 1 and dismount the stamp 2 to get to the locking washer 6 3 4 5 6 Fig 39 Loosening the adapter bolt X Push the adapter bolt 3 into the stamp uptake 4 to ensure that the bottom of the bo...

Page 34: ...abelling cycle Stamp on Blow on Print Apply x x Apply Print Waiting position top x x Apply Print Waiting position bottom x Table 5 Operation and application modes Additionally all operating modes can...

Page 35: ...e label and consequently avoids faults when the label is being picked up from the printer 0 ms Support delay off Setting the switch off delay max 2 5 s for the supporting air between the end of label...

Page 36: ...lternately pressing the button and Enter button 8 1 Test Mode without a Print Job X In the submenu Labelling Peel off position adjust the Peel off position in such a way that the blank labels are peel...

Page 37: ...er configuration to find the best peel off offset for the initiation 8 2 Test Mode with a Print Job This method allows testing of the labeling process with actual printing data by using the button X S...

Page 38: ...CON 1 CON 21 CON 22 CON 3 CON 11 CON 12 34 Valve Block CON 1 56 Applicator Control CON 1 50 Sensor End Position Cylinder Z 49 Sensor Start Position Cylinder Z 44 SUB D 9 Interface To Printer 53 Sensor...

Page 39: ...39 9 Drawings 9 2 Pneumatic Drawing Type 4214 Fig 43 Pneumatics type 4214...

Page 40: ...40 40 9 Drawings 9 3 Labeling Position Type 4214 L Fig 44 Labeling position 4214L...

Page 41: ...41 9 Drawings 9 4 Label Position Type 4214 R Fig 45 Labeling position 4214R...

Page 42: ...ad in Y Direction 20 Pad in Z Direction 21 Parameters 35 Peel off Mode 36 Peel Position 36 Pneumatics 39 Pneumatikplan 39 41 Pressure reduction 30 Pressure reduction valve 30 Print Apply 35 Printer Se...