CAB 5426C, Service Manual

Page 1: ...Made in Germany Service Manual 5426C Vacuum Belt Applicator...

Page 2: ...ck www cab de for the latest update Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab Service Manual for the following Products Germany cab Prod...

Page 3: ...13 5 2 Tools 13 5 3 Mounting and Dismounting the Applicator 14 5 4 External Start Sensor 15 6 Adjustments 16 6 1 Adjusting the Angle to the Printer 16 6 2 Settings in the Configuration of the Printer...

Page 4: ...it is in perfect working order and it must be used with regard to safety and dangers as stated in the operating manual The device applicator mounted on a cab printer of the Hermes series is intended e...

Page 5: ...w your attention to dangers Warning stickers must therefore not be removed as then you and other people cannot be aware of dangers and may be injured 1 4 Safety Markings 3 2 1 1 Warning danger of elec...

Page 6: ...from top from below from the side Product height steady Product speed max m s 0 3 Gap from the product to the next min m 0 6 Stability at application level F mm 10N x factor 3 Corner wrap labeling X...

Page 7: ...switch applicator 4 SUB D 9 connector to the printer 5 Circuit board applicator control 6 Belt driven motor 7 Vacuum belt unit and ventilators 8 Sensor 9 Power supply with cover 10 Belt with motor sh...

Page 8: ...x self adhering cable guides Documentation i Note Please keep the original packaging in case the applicator needs to be transported or returned Attention The device and printing materials will be dama...

Page 9: ...between print jobs This also applies if the printer was powered off in between print jobs X X Start a print job X X Start the labeling process via PLC interface Error messages that occur during the l...

Page 10: ...er cable 2 as part of the contents of delivery into the plug point of the applicator 2 Disconnect the plug 4 of cable 3 of the applicator and plug it into the plug point of the printer 3 Switch on the...

Page 11: ...To dismount the applicator 1 for cleaning or inserting material pull the locking bolts 4 outward 2 With pulled out locking bots 4 lift the applicator 1 until the bolts can snap into the provided holes...

Page 12: ...the waiting position on the pressure roll before the signal START is coming in Upper position Label has not reached the area of the reflex sensor after 5 sec or was not detected Table 2 Error message...

Page 13: ...y default parameters The values are listed in the setup protocol and delivered with the printer applicator system The default factory values are Connected to a cab Hermes printer vertical Default mate...

Page 14: ...r other alignment elements as this will enable use of the applicator directly after cleaning Dismounting the Applicator 1 Pull the power cable 7 out of the printer and power cable 5 out of the applica...

Page 15: ...ole connector 1 connected directly to the applicator 1 Fig 8 Start signal connector on the applicator Fig 9 Examples of connections of start sensors The start of the printing job print first label is...

Page 16: ...nd the pressure of the pinch roller 6 1 Adjusting the Angle to the Printer 1 max 20 Fig 10 Angle of the applicator to the printer Warning If you loosen screw 1 the device will drop onto its own weight...

Page 17: ...o change this overrun time use the parameter Support delay on 6 3 Signals The signal DREE causes the label to be printed which is then transported to the waiting position The signal START will transpo...

Page 18: ...e selected delay times are stored by the printer 7 2 Configuration Parameters of the Applicator The configuration parameters of the applicator can be found in the menu Setup Machine param i Note The s...

Page 19: ...beling cycles by alternating between the feed key and the enter pre dispense key 8 1 Test Mode without a Print Job X X Adjust the Peel Position in such a way that the blank labels are peeled off the l...

Page 20: ...of the label by the reflex sensor the supporting air is switched off X X Press the Enter key 1 The label will be moved to the labeling position 8 2 Test Mode with Print Job i Note X X Please use that...

Page 21: ...pinch roller 1 Loosen screws 1 2 Take out the pinch roller 2 with tubes 3 and the axle 4 out of the frame 5 3 Pull out the axle shaft 4 4 Remove the tubes 3 from the pinch roller 2 and place them into...

Page 22: ...Bracket 1 15 5907443 001 Pneumatic Spring 1 11027 15 5907531 001 Pneumatic Spring 1 11028 16 5972456 001 Gear 29 1 17 5972605 001 Lever 1 11027 17 5979252 001 Lever 1 11028 No Part No Description PU...

Page 23: ...0 001 Adapter 1 37 5907407 001 Circular Belt 4 0x616 V 10 38 5902015 001 Screw DIN7991 M4x35 10 39 5972595 001 Motor Shaft 1 40 5904004 001 Pin DIN1481 3x16 10 41 5972590 001 Profile Axle 1 No Part No...

Page 24: ...M4x35 10 43 5905271 001 Grommet 8x3 10 44 5972593 001 Profile Axle 1 46 5972173 001 Fan 1 47 5906299 001 Fan Grid 80x80mm 1 51 5961638 001 Antistatic Brush 1 54 5907406 001 Circular Belt 4 0x401 V 10...

Page 25: ...trol CON 1 CON 2 CON 4 Fig 17 Block diagram EEPROM CON 7 CON 8 CON 9 18 SUB D 9 Connection to the printer 19 41 Label sensor 20 21 Motor belt driven 52 Distribution PCB fan CON 1 CON 2 CON 3 59 Fan 59...

Page 26: ...5 F Factory default settings 13 I Important information 4 Instructions 4 Intended use 4 M Mounting the applicator 14 O Operation 9 Overrun of the label 17 P Parameter 18 Peel off mode 19 Peel position...