cabur EVPLUS22C, Installation And Operating Manual

Page 1: ...Cabur PLUS EV Smart Chargers Installation and operating manual ...

Page 2: ...n against residual current 11 6 5 Overvoltage protection 11 6 6 Installation cables 11 6 7 Supported power supply systems 11 6 8 Installation steps 12 6 9 Installation on stand 15 7 Operations 19 7 1 Operating elements 19 7 1 1 Display Areas 19 7 1 2 Digital character display AREA1 20 7 1 3 LED indicators AREA2 22 7 1 4 Tap RFID card area AREA3 23 8 System connectivity 24 8 1 WiFi interface 24 8 1...

Page 3: ...2 11 Load balancing 43 12 System upgrade 45 13 Language configuration 47 Markings Point of contact under Directive 2014 35 EU Cabur S r L Località Isola Grande 45 17041 Altare SV Italy www cabur it ...

Page 4: ...d 0 3 13 07 2021 Cabur Technical Office System upgrade and language configuration info added 1 0 13 07 2021 Cabur Technical Office New name Cabur_EV_PLUS_Installation_Instruction_Manual 1 1 19 07 2021 Cabur Technical Office Updated cover Chapters 2 3 4 revised 1 2 27 07 2021 Cabur Technical Office WebApp details updated chapter 8 chapter 12 1 3 20 11 2021 Cabur Technical Office OCPP command list u...

Page 5: ...ducer has the right to apply changes to the product whenever needed The reproduction of this manual is not allowed without the written authorization by Cabur s r l 2 1 2 About safety The product conforms with the state of the art and the applicable safety and health regulations Nevertheless the following risks can be caused by incorrect operations or misuse Hazards to life and limb of the user or ...

Page 6: ...is prohibited to apply modifications to the charger It is prohibited to reconfigure or modify the product The product may only be operated in perfect conditions 2 1 3 About maintenance Do not open the charger Do not touch the electronic parts boards Do not install or use the charger if it is damaged The charger must be repaired by authorized personnel only Use a soft cloth with neutral detergent l...

Page 7: ...The producer is also not liable for damage caused by the actions of third parties atmospheric discharges overvoltage and events related to chemical influences The warranty does not apply to the replacement of parts that are subject to natural wear and tear 4 Limits of use This charger is an electrical equipment designed for charging battery electric vehicles BEV The plug and the socket compliant t...

Page 8: ...ated under the operating conditions specified in the documentation This documentation is mandatorily to be read by qualified personnel for installation and initial operation as well as by the user for the Installation and Instruction Manual of the product For what concerns users unattended operation of the product is only allowed if they have read and understood this Installation and Instruction M...

Page 9: ... PC ASA UL94 V0 PC ASA UL94 V0 PC ASA UL94 V0 Cooling system Integrated fan Integrated fan Integrated fan Integrated fan Mounting Wall Stand Wall Stand Wall Stand Wall Stand Electrical Data Mains Voltage 230 V 15 230 V 15 400V 15 three phase 230 V 15 single phase 400V 15 three phase 230 V 15 single phase Mains Frequency 50 60Hz self adjustable 50 60Hz self adjustable 50 60Hz self adjustable 50 60H...

Page 10: ...de WIFI system upgrade Reports Charge reports Fault reports Charge reports Fault reports Charge reports Fault reports Charge reports Fault reports Protection Function Overcurrent protection Overvoltage protection Undervoltage protection Relay over temperature protection Socket or plug over temperature protection CP fault protection Relay adhesion protection Overcurrent protection Overvoltage prote...

Page 11: ... be kept away from moisture dust flammable gas flammable liquid etc away from heat sources and corrosive environments The altitude of the installation site must be 2000 m 6 2 Installation accessories The following accessories are needed for the charger installation process This manual The certificate of conformity The expansion screws 4 pieces provided with the charger to fix the charger to the wa...

Page 12: ... 5 Overvoltage protection The charger is compliant to the Overvoltage Category III 6 6 Installation cables The cable for connecting the mains supply to the charger must have a section in the following range 6 10 mm2 The cable selection must be done by the qualified personnel involved in the installation process taking into account the national regulations for the safety and the state of the art of...

Page 13: ...nt the charger four expansion screws a mounting template a mounting metal bracket already attached to the charger rear side one rubber gland for the input cable 2 Lean the mounting template against the wall The height from the centre of the template to the ground should be determined according to your ideal height 1500mm is recommended Check the template is fully horizontally aligned Mark the expa...

Page 14: ... Fix the wall mount bracket on the wall with the expansion screws 5 Hang the charger on the wall mounted bracket This is done just sliding from top to bottom the charger into the bracket binaries Then screw up the anti theft screw 6 Use scissors to cut the cross line of the rubber stopper and pass the cable through the rubber stopper 7 Place the cable through the hole in the bottom of the charger ...

Page 15: ... device for fixing the input cable so you must leave enough space for the cable to avoid the cable from being pulled by external forces or you can add a cable fixing device which stabilize the input cable 9 Close the wire cover and screw up the wire cover with 4 screws 10 Close the front cover and the installation is finished Important note the front cover must be correctly installed and closed be...

Page 16: ...er PVC conduit embedded below the base The top part of the platform must be flat to have a safe and stable installation avoiding dangerous breaks of the stand In case of newly poured concrete platform wait until it is solidified before proceeding 2 The depth of the M10 bolts buried in the poured platform shall be not less than 150mm while the exposed length is recommended to be in the range from 1...

Page 17: ...o the concrete platform An M6x20 bolt needs to be added to the stainless steel nut at the bottom of the stand to provide ground protection 5 Remove the wall mounted metal plate that comes with the charger Then remove the four M6x20 bolts on the stand hanging plate Finally align the holes of the two metal plates and fix them using the M6x20 bolts ...

Page 18: ...sure the input cable is not powered Open the wire cover circled in the picture insert the power supply cables into the bottom hole and connect the cables according to the signs as specified on the wire cover scheme It should be noted that there is no device for fixing the input cable so you must leave enough space for the cable to avoid the cable from being pulled by external forces or you can add...

Page 19: ...d screw up the wire cover with 4 screws 9 Close the front cover and the installation is finished Important note the front cover must be correctly installed and closed before using the charger Do not use the device if the cover cannot be closed for any reason ...

Page 20: ...as AREA1 AREA2 AREA3 on its front side Each AREA has its own function as in the following table Display Area Type Function description AREA1 Digital character display It displays the following information Main network voltage Main network frequency Station number Output current only during the charging process Error code AREA2 LED indicators They give real time information about WiFi mode and stat...

Page 21: ...l character display AREA1 The following table shows the format of the information presented by the frontal display Display string format Letter c single character Unit Description ccc 0 V Where ccc Input supply voltage value V cc c A Where cc c Charging current value A cc c Hz Where cc c Input supply voltage frequency Hz cc c kWH Where cc c Output power kWH ccc Min Where ccc Charging process durat...

Page 22: ...S Missing power phase fault In case of system upgrade operations the display can show the following messages Display string format Description 100 UP Upgrade successful E01 UP Upgrade unsuccessful E02 UP The captcha does not match E03 UP Upgrade time out E04 UP Upgrade file error ...

Page 23: ...ient mode connected Steady Red Damaged WiFi module Plug status Depending on its colour and on its behaviour blinking or steady it gives the following different information Status Colour Information Steady White The EV is connected and ready to start charging Off No EV connected Charging process Depending on its colour and on its behaviour blinking or steady it gives the following different informa...

Page 24: ...is the area where the RFID card is operative The RFID card is used to start or stop the charging process In order to perform these operations the user should lay the card on the tap rectangular area indicated by the four light square angles ...

Page 25: ...e two possible WiFi modes WiFi AP Access Point WiFi CLIENT mode The WiFi AP mode is the default one The dedicated button on the front black display area under the black frontal cover must be pushed for more than 3 sec to switch between the two WiFi modes see the picture below where the switch mode button is highlighted by the red circle 8 1 1 WiFi AP mode The WiFi AP Access Point mode also referre...

Page 26: ...e necessary to setup the connection between the user device PC tablet smartphone and the charger Step No Description Picture 1 The WiFi interface must be in AP mode The Wi Fi LED indicator on the front panel par 6 1 3 is blue coloured 2 Scan for available WiFi networks with the connecting device utility ...

Page 27: ...he charger it should have an SSID name similar to ACPILE_xx or represented by a numeric string 4 Now the connecting device is connected to the charger AP The WiFi LED indicator starts blinking confirming that a device is connected to the charger AP 5 Note only one device can be connected to the AP at a time ...

Page 28: ...the following URL http 192 168 1 1 The home page of the web app is shown 2 Using card button This button indicates the status of the charging process with its label Using card means the charger is not charging and the charging process can be activated by using the RFID card This button also indicates to the user that the charging process for this charger model has to be triggered by means of the R...

Page 29: ...r can access other pages by clicking the 6 buttons at the top of the page These buttons will be explained later in the document System parameter settings In this page the main system parameters can be set Charge power set the output power value of the charger RFID type two RFID tag standard can be used CPU type for payment related purposes and M1 type no payment functionality only for triggering t...

Page 30: ...i Client Mode The list of the networks is shown automatically after entering this page Or the user can set it To connect to a particular SSID select it insert the password in the proper field and click connect The charger will automatically connect to the selected SSID from now on when set in Client Mode Important note these parameters shall be configured by qualified personnel only ...

Page 31: ...re 6 Clicking on the Setting button a new setting page is presented with the following menus Network parameter RFID settings Load Balance System time Important note these parameters shall be configured by qualified personnel only ...

Page 32: ...31 Step No Description Picture 7 Clicking on the History button the user can access the historical logs of the device 8 Clicking on the Report button the user can access the reports of the device ...

Page 33: ...e these parameters shall be configured by qualified personnel only 10 Setting Network parameters Settings for the OCPP server address to support OCPP based management The format of the OCPP server address shall follow the proper rules as in the picture below Important note these parameters shall be configured by qualified personnel only ...

Page 34: ...ly be performed when the charger is in stand by mode The new card to be associated must be read before To read it the user should click on the Read button put the card near to the RFID tap area see 6 1 1 the number of the read card should appear in the Read RFID field select which of the three card slots associate with the new card by pressing the Write card x x 1 2 3 button The new RFID card numb...

Page 35: ...LoadBalance Switch load balancing activation Max House Current sets the maximum available current power CANAddr sets the CAN address for master slave communication between two chargers Phase Set selects the phase to be measured Important note these parameters shall be configured by qualified personnel only ...

Page 36: ...em time can be set The correct time is automatically read from the connecting device and is shown in the Current time field Clicking the Confirm button the time setting is saved as the charger time Important note these parameters shall be configured by qualified personnel only ...

Page 37: ...el only 8 1 3 WiFi CLIENT mode When in CLIENT mode the charger can be connected to an available WiFi network The charger control can be achieved by a server which supports the OCPP protocol The current series of Cabur chargers supports the OCPP 1 6 J version of the protocol To configure the WiFi interface of the charger in CLIENT mode the user should perform the following steps Important note befo...

Page 38: ... server 4 is eventually connected 8 1 4 WiFi CLIENT mode operations OCPP support When connected in WiFi CLIENT mode the charger is able to interface to the OCPP server This allows for network based management solutions both for the charger itself and its related charging process Through the OCPP software platform provided by energy companies organizations etc the charger activity is controlled and...

Page 39: ...r Cache o Reserve Now o Cancel Reservation o Clear Charging Profile o Set Charging Profile Operation initiated by the charge point o Boot Notification o Status Notification o Heartbeat o Authorize o Start transaction o Stop transaction o Meter values The OCPP server address setting is specified in chapter 8 1 2 point 10 ...

Page 40: ...ED belt light changes from steady blue to blinking blue the charger is ready and starts charging the EV battery The plug cannot be disconnected when the charging process is running To stop the charging process hold the RFID card close to the tap area again A sound is produced by the charger indicating that the charge process has been stopped The connector can be unplugged Warning if two sounds who...

Page 41: ...is able to inform the charger about the available amount of charging power in the main supply network This means the charger knows in every moment the amount of power left by the other loads that can be used to charge the EV battery The following scheme helps to understand a possible application of the power management capability of the charger The following steps shall be considered to setup the ...

Page 42: ... terminal blocks The RS 485 wires are connected to the bus connector terminal block on the charger as presented in the picture 2 The RS 485 signals from the meter shall be connected as in the picture where RS 485 positive signal is in red RS 485 negative signal is in black 3 After the external meter is connected the charger must be closed again with its covers This is extremely important for funct...

Page 43: ...m available power and the value of the power which is already used by the rest of the loads in the same networks this information is provided by the external power meter through the RS 485 interface As an example if the supply system is able to provide up to 3 7 KW the charger maximum output power must be set at 3 7KW which means we need to set a maximum current equal to 16A Then if the other load...

Page 44: ...twork The limit of two chargers is due to the maximum rated current of the external power meter i e in case of 32A charger and 80A rated meter two chargers are allowed in case the meter can support up to 120A three chargers can be managed The charger which is considered as the process master is connected to the external power meter through its RS 485 interface see paragraph 10 The other chargers a...

Page 45: ...44 ENERGY METER RS 485 CAN ...

Page 46: ...hown 2 Clicking on the Configuration button a new setting page is presented as in the attached picture Important note these parameters shall be configured by qualified personnel only 3 The upgrade process is initiated by clicking on the Upgrade button After entering the system upgrade page the user must follow all the indications provided by the page itself to avoid failures in the process and mak...

Page 47: ...tool is a software application which runs on PCs used to generate the verification code for login and to automatically generate the MD5 checksum to validate the upgrade file integrity Drag and drop the upgrade file name_of_the_upgrade_file bin into the red check box in the check_sum_tool interface Then click the check button 6 A check sum MD5 value will automatically appear in the Checksum box the...

Page 48: ...eans successful upgrade Do not restart the system otherwise and contact the manufacturer 13 Language configuration The charger is configured with its factory default language Other languages can be configured for the web app interface by a system upgrade operation with the same process illustrated in chapter 12 This system upgrade operation will not affect the system functionalities but will only ...

Page 49: ...cribed in chapter 12 will upload the charger firmware file with the selected language This makes the app interface pages displayed in the language preferred by the user Important notes these parameters shall be configured only by qualified personnel ...