Cadman 4000M, Operator'S Parts And Maintenance Manual

Page 1: ...4000M 4500M Hard Hose Drag Reel OPERATOR S PARTS and MAINTENANCE MANUAL 2006 EDITION TR MAN 4500M...

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Page 3: ...e Drag Reel 3 Warranty Policy 4 When Applying Liquid Manure 5 Safety Precautions 6 Safety Decals 7 Planning Your Application 8 Equipment Set up 10 Beginning Your Application 13 Application Pattern 16...

Page 4: ...TR MAN 4500 A Operator s Manual 4000M 4500M Page 2 of 46...

Page 5: ...f superior quality that will serve your needs for a long time provided you follow this manual and safety procedures Figure 1 1400 Cadman Traveller img 00202 png BEFORE operating your new Cadman Hard H...

Page 6: ...cturer of these trade accessories The sole obligation to CADMAN POWER EQUIPMENT LIMITED under this warranty is limited to the repair or replacement of any part it manufactured which in the judgment of...

Page 7: ...lication can improve the intake rate of some soils Great potential benefit lies in using the nutritional value of the nutrient being applied to replace some or all of the traditional chemical fertiliz...

Page 8: ...supply lines especially when first pressurizing the system DO NOT remove or alter any shielding on this machine BE CERTAIN that the machine is securely anchored using stabilizer legs before unwinding...

Page 9: ...ce any damaged or illegible decals replace any missing decals if applicable include the current safety decal specified by Cadman Power Equipment Limited on any components installed during repair Figur...

Page 10: ...ver is larger than the maximum area that your Cadman Hard Hose Drag Reel will cover see chart below you will need to have at least two 2 sections 2 Determine the best position for your reel in each se...

Page 11: ...as a MINIMUM one 1 coil of hose on the drum at all times Failure to do so WILL result in hose damage 50 acres 20 25 hectares Figure 4 One Set up img 00121 wmf Reel is positioned approximately in the c...

Page 12: ...Drag Reel Failure to do so can result in equipment damage Step 2 Park the reel approximately 100 ft 30 5m from the center of the field Refer to Figure 3 on page 8 Face the hose end of the machine towa...

Page 13: ...our machine using the tongue jack Step 5 Connect the main supply line to your reel Step 6 Disconnect the hydraulic hosing and unhitch your tractor Position your tractor with the applicator attached at...

Page 14: ...2 of 46 Step 8 Connect the soft hose from your reel using the ringlock clamp to the hose elbow on drawbar of your tractor Secure both tow chains When properly set the hose should not be stressed durin...

Page 15: ...can start the application process It is important to complete the following steps Step 1 Release the brake to allow the drum to rotate during hose pull out Figure 11 Disengage Drum Brake img 00127 pn...

Page 16: ...e furthest corner as laid out in your plan refer to section Planning Your Application found on page 8 As you approach the corner look at the reel to see how much hose remains As a minimum you require...

Page 17: ...g 00127 png Step 6 Begin pumping the liquid slowly You must allow the system to purge the air within the hose before raising the system to the desired operating pressure Once the liquid reaches the ap...

Page 18: ...37 gif 3 Cover the second half in a similar fashion using a zigzag pattern and working away from the reel img 00038 gif 4 Finish covering the entire section Signal the pump operator when you are finis...

Page 19: ...rly apply the hose content o 6 hose contains approximately 1 US Gallons per foot o 8 hose contains approximately 2 US Gallons per foot 660 1320 1980 2640 3300 3960 4620 5280 5940 6600 Feet 6 969 1939...

Page 20: ...thout the flag installed Rewinding the hose without the flag installed will cause extensive damage to your machine Step 4 Move the tractor to the front and re hitch the machine Connect the hydraulic l...

Page 21: ...adjustment was required re test the retrieve cycle If for any reason the shut off system failed major damage could result Check the automatic shut off system before every retrieve cycle Never operate...

Page 22: ...TR MAN 4500 A Operator s Manual 4000M 4500M Page 20 of 46...

Page 23: ...6 Parts Section From Serial Number 00101044000M155 4000M 4500M Frame Assembly Front 22 Frame Assembly Rear 24 Drum Assembly 26 Indexing System 30 Drive Assembly 32 Hydraulic System 36 All assemblies m...

Page 24: ...tor s Manual 4000M 4500M Page 22 of 46 Frame Assembly Front 4000M 4500M 8 10 6 M 4 0 0 0 D R A G H O S E R E E L 30 30 29 29 23 10 32 31 33 34 35 22 19 2 19 14 20 23 15 20 1 28 16 9 12 5 11 13 25 27 2...

Page 25: ...BLT 07510X300 8 16 Bolt 3 4 10 x 6 Lg GR 8 90 BLT 07510X500 2 17 Flat Washer 1 4 90 WSR FLT025 5 18 SAE Flat Washer 1 4 90 WSR SAE025 20 19 SAE Flat Washer 1 2 90 WSR SAE050 8 20 SAE Flat Washer 3 4...

Page 26: ...00 A Operator s Manual 4000M 4500M Page 24 of 46 Frame Assembly Rear 4000M 4500M 17 27 33 3 16 14 15 28 29 10 23 4 30 26 5 31 35 34 36 12 22 19 18 20 21 34 2 13 11 1 9 32 31 7 29 28 24 35 29 28 23 6 2...

Page 27: ...er Not Shown 1 16 Wheel Hub 8 Bolt 55 070 A 1 Bearing Cup Outer Not Shown 1 17 Bearing Cone Outer 1 18 Dust Cap 1 19 Wheel Bolt 9 16 55 032 8 20 Spindle Washer 1 21 Spindle Nut 1 22 Cotter Pin 1 23 Bo...

Page 28: ...TR MAN 4500 A Operator s Manual 4000M 4500M Page 26 of 46 Drum Assembly 4000M 4500M A M N D A M D N A C A...

Page 29: ...itting Clamp 5 in IR FCL 5 1 19 Super Roller Chain 80 10 CHN 80S372 372 20 Connecting Link 80 10 LNK 80CONN 1 21 Gauge 0 160 PSI Wet 45 017 1 22 Galvanized Close Nipple 3 4 NPT 40 NPT NPLC075G 1 Gauge...

Page 30: ...TR MAN 4500 A Operator s Manual 4000M 4500M Page 28 of 46 Drum Assembly 4000M 4500M A M N D A M D N A C A...

Page 31: ...42 SAE Flat Washer 1 2 90 WSR SAE050 4 43 SAE Flat Washer 5 8 90 WSR SAE063 4 44 SAE Flat Washer 7 8 90 WSR SAE088 2 45 Jam Nut 1 2 90 NUT JAM05013 20 46 Locknut 1 4 20 90 NUT LOC025 20 1 47 Locknut...

Page 32: ...TR MAN 4500 A Operator s Manual 4000M 4500M Page 30 of 46 Indexing System 4000M 4500M 1 30 34 2 25 11 24 17 16 15 7 8 9 15 13 10 21 20 32 18 22 27 35 31 4 29 26 14 11 5 6 12 3 34 30 23 19 34 28 33...

Page 33: ...4 x 1 1 4 Lg 91 BAR CRSQ025 3 16 Indexer Idler Block 16 617 1 17 Indexer Idler Shaft 15 017 1 18 Oilite Bushing 1 ID 15 016 B 2 19 Grease Fitting 1 8 NPT 40 001 1 20 60 Roller Chain 10 CHN 60 1RIV 17...

Page 34: ...ual 4000M 4500M Page 32 of 46 Drive Assembly 4000M 4500M A A B 22 35 PART OF UPPERFRAME 46 4 38 2 3 1 32 47 28 34 7 6 47 31 5 29 37 10 B 9 8 40 30 11 23 45 36 44 14 43 26 36 27 43 15 16 12 13 25 17 44...

Page 35: ...16 618 1 17 Rod End 3 8 40 510 1 18 Valve Cover 16 747 1 19 Valve Actuator 16 631 1 20 Throttle Ball Joint 04 655 1 21 Valve Actuator Spacer 16 751 1 22 Manifold Valve 40 565 A 1 23 Hydraulic Motor 1...

Page 36: ...ual 4000M 4500M Page 34 of 46 Drive Assembly 4000M 4500M A A B 22 35 PART OF UPPERFRAME 46 4 38 2 3 1 32 47 28 34 7 6 47 31 5 29 37 10 B 9 8 40 30 11 23 45 36 44 14 43 26 36 27 43 15 16 12 13 25 17 44...

Page 37: ...m Description Part Number Qty 41 Jam Nut 5 16 90 NUT JAM031 24 1 42 Jam Nut M8 1 25 90 NUT JAMM8125 1 43 Locknut 5 16 24 90 NUT LOC031 24 2 44 Locknut 3 8 16 90 NUT LOC038 16 3 45 Locknut 1 2 13 90 NU...

Page 38: ...000M 4500M 22 20 36 31 23 37 26 24 30 29 25 9 2 13 17 14 7 10 12 8 15 BOTTOM OF 35 16 11 6 19 18 CYLINDERS 3 34 32 CYLINDERS TOP OF 4 5 27 1 21 21 20 1 NOTE MAKE SURE THE REAR HYDRAULIC HOSES ARE ROUT...

Page 39: ...air Pin Clip 90 PIN HP019X375 2 16 Pin Part of 40 525 17 Hair Pin Clip Part of 40 525 18 Jack Spacer 05 625 2 19 Cotter Pin 3 16 x 2 Lg 90 PIN CT019X200 2 20 Hydraulic Coupler Dust Cap Black 40 562 B...

Page 40: ...ssure DO NOT LOWER TIRE PRESSURE BELOW THE RECOMMENDED LEVEL A lower pressure than the recommended pressure will result in the tire separating from the rim Tighten all wheel bolts 1 8 4 6 2 7 3 5 img...

Page 41: ...TR MAN 4500 A Operator s Manual 4000M 4500M Page 39 of 46 Figure 20 Grease Indexer Rail and Button img 00181 png Figure 21 Indexer Gearbox Oil Filling img 00203 png...

Page 42: ...TR MAN 4500 A Operator s Manual 4000M 4500M Page 40 of 46 Figure 22 Drive Chain Adjuster both sides img 00140 png Figure 23 Grease Points img 00139 png...

Page 43: ...Clean inspect and repack the main chassis wheel bearing N A See Walking Beam Assembly on page Error Bookmark not defined Replace the seals as required Lubricate all chains N A Brush each chain with a...

Page 44: ...approximately 100 200 feet of hose couple the hydraulic hoses to the tractor disconnect the adjusting pushrod from the shut off bar move the shut off bar to the down position resting on the stop bloc...

Page 45: ...the hose guide it must be adjusted using the instructions below If safety shields are removed you MUST properly re install them before operating the machine img 00135 png img 00184 png With the brake...

Page 46: ...re installing the chain hold pressure on the idler wheel by pushing with a wrench on the inside nut Make sure all the slack from the lower portion of the chain is taken up Tighten the idler wheel bolt...

Page 47: ...TR MAN 4500 A Operator s Manual 4000M 4500M Page 45 of 46...

Page 48: ...764 Square Feet 1 ACRE 43560 Square Feet 4047 Square Meters 0 4047 Hectare 1 HECTARE 107642 62 Square Feet 10000 Square Meters 2 47105 Acres 1 SQUARE MILE 640 Acres 259 Hectares VOLUME 1 GALLON US 0 8...