Cal Flame BBQ11955P Owner'S Manual Download

Page: 9 / 36

Installation /

Assemb

Power Burner

LTR50001100, Rev. B

www.calflamebbq.com

The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cyl-

inder weight should be approximately 38 lbs. (43.7 lbs. nominal water

capacity.) Never fi ll the cylinder beyond 80% full.

Place the dust cap on the cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve outlet

that is provided with the cylinder valve. Other types of caps or plugs

may result in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by openings at the

level of the cylinder valve and at ﬂ oor level. The effectiveness of the

openings for purposes of ventilation shall be determined with the LP-

gas supply cylinder in place. This shall be accomplished in one of the

following manners:

One side of the enclosure shall be completely open.

Enclosures that have four sides, complete with a top and bottom:

At least two ventilation openings at cylinder valve level shall be

provided in the sidewall, equally sized, spaced at 180º (3.14

rad), and unobstructed. Each opening shall have a total free

area of not less than one square inch per pound (7.1 cm²/kg)

of stored fuel capacity, and not less than a total free area of 10

square inches (64.5 cm²).
Ventilation openings shall be provided at ﬂ oor level and shall

have a total free area of not less than one square inch per

pound (7.1 cm²/kg) of stored fuel capacity and not less than

a total free area of 10 square inches (64.5cm²). If ventilation

openings at ﬂ oor level are in a sidewall, there shall be at least

two openings. The bottom of the openings shall be at ﬂ oor

level and the upper edge no more than 5 inches (127 mm)

above the ﬂ oor. The openings shall be equally sized, spaced at

180º (3.14 rad) and unobstructed.

Every opening shall have minimum dimensions so as to permit

the entrance of a 1/8 inch (3.2 mm) diameter rod.

Transporting and Storing LP Gas

Transport only one cylinder at a time. Ensure the cylinder is secured in

an upright position with the control valve turned off and the dust cap

in place. Store cylinders outdoors and out of reach of children. Do not

store cylinders in a building, garage, or any other enclosed area.

Summary of Contents for BBQ11955P

Page 1: ...LTR50001100 Rev B 5 15 13 ...

Page 2: ...ice Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 225 7727 Fax 1 909 629 3890 www calflamebbq com Installation Assembly Cabinet Cut out Dimensions 5 LP Gas 6 Natural Gas 8 Leak Testing Procedure 9 Placing the Power Burner in a Built in Enclosure 10 Using Your Power Burner Power Burner Controls 11 Basic Operation 12 Lighting the Power Burner 13 Power Burner Lid 14 Using the Wok ...

Page 3: ...ce when it is not being used Set Up Before installing a built in Power Burner in an enclosure copy all product information such as model number serial number and gas type LP to page 34 of this manual This information is located on a plate located on the right side of the chassis We recommend that a licensed contractor install your Cal Flame Power Burner Installation must conform to local codes or ...

Page 4: ...o safeguard against residual gas accumulation Failure to allow proper ventilation may cause fire or explosion Do not use fuel such as charcoal briquettes in the Power Burner Gas sources to the Power Burner must be regulated Do not oper ate the Power Burner if the regulator has been removed Fire or explosion can occur Never leave the Power Burner unattended when in use Do not use water on grease fi...

Page 5: ...nd airﬂow to the burner ports This creates a dangerous condition that can result in a fire behind the valve panel Inspect and clean the burners periodically and follow the guidelines in the Cleaning and Maintenance section of this manual Unless specifically recommended in this manual do not repair or replace any part of the Power Burner A qualified technician should perform all service Any repairs...

Page 6: ...run is recommended When determining a suitable location consider factors such as expo sure to wind proximity to traffic paths and windows that open into the home Locate the Power Burner only in a well ventilated area If you do not have an updated filler valve on your existing propane tank you will need to purchase one at your local hardware store Without it you will not be able to attach your tank...

Page 7: ...0 Rev B www calflamebbq com Cabinet Cut out Dimensions Your Cal Flame Power Burner is designed for easy installation into a non combustible enclosure The supporting deck or counter must be ﬂat and level Width Depth Height 18 20 9 WIDTH DEPTH HEIGHT ...

Page 8: ...ni fold The burner orifices have been sized for the gas pressure delivered by the regulator WARNING Attempting to operate the Power Burner without the gas regulator installed could cause an explosion and possible death Cylinder Speciﬁcation Any LP gas supply cylinder used with the Power Burner must be Constructed and marked in accordance with the Speciﬁcations for LP Gas Cylinders of the U S Depar...

Page 9: ...hall be a provided in the sidewall equally sized spaced at 180º 3 14 rad and unobstructed Each opening shall have a total free area of not less than one square inch per pound 7 1 cm kg of stored fuel capacity and not less than a total free area of 10 square inches 64 5 cm Ventilation openings shall be provided at ﬂoor level and shall b have a total free area of not less than one square inch per po...

Page 10: ... Power Burner must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure test ing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The Power Burner and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in exc...

Page 11: ...e all the control knobs are in the OFF position 2 Turn on the gas 3 Apply the leak testing solution by spraying it on joints of the gas 4 delivery system Blowing bubbles in the soap solution indicates that a leak is present Stop a leak by tightening the loose joint or by replacing the faulty 5 part with a replacement part recommended by the manufacturer Do not attempt to repair the cylinder valve ...

Page 12: ... connection is not easily accessible when the Pow er Burner is installed support the Power Burner above counter level and attach the gas line to it When the gas connection is made slide the Power Burner into the cut out If the gas line connection is accessible when the Power Burner is installed slide the Power Burner into the cut out and then at tach the gas line Be very careful not to kink the ga...

Page 13: ...t it is designed for Do not use charcoal in the Power Burner Do not heat sealed containers such as cans or jars on the Power Burner Explosion may result resulting in injury or death Never put combustible material such as paper cloth or ﬂammable liquids on your Power Burner at any time Do not use the Power Burner or any area around it to store ﬂammable materials Never spray water on a hot gas unit ...

Page 14: ...ot be used in this way Always use cooking utensils with the Power Burner When using propane gas Keep the special ventilation openings in the enclosure free and clear of debris If connected to a propane cylinder carefully inspect the rubber hose attached to the regulator before each use Ensure the propane cylinder regulator and rubber hose are in stalled in a location not subject to heating above 1...

Page 15: ...the process on the other burner 7 To shut off the burners rotate the knob and turn to OFF It is 8 normal to hear a popping sound when the burners are turned off Manual Lighting WARNING Do not use standard matches or cigarette lighters Seri ous burns can occur and lighters can explode Lift the cover 1 If you have just attempted to light the burner allow five minutes 2 for any accumulated gas to dis...

Page 16: ...e each use The Power Burner lid is attached to the unit by two hinges on each side Each hinge has a detachable spring loaded hinge pin that re moves easily when pulled out NEVER put the lid down while using the Power Burner Doing so can cause excessive heat to accumulate under the lid resulting in fire explosion damage to property personal injury or death ...

Page 17: ...use it with the Power Burner Remove the grate and set it aside Inside the burner area surrounding the brass burners is a stainless steel ring that will securely hold your wok in place while you cook with it The stainless steel ring also functions as a bafﬂe for the burners and must always be in place during operation ...

Page 18: ...oval Disconnect or shut off the gas line connected to the Power Burner 1 Wait until the burners are cool Remove the grate and the wok ring 2 Lift out the burner by raising the stud from the locking hole and 3 pulling the burner out carefully to release it from the ignition and gas supply valves Set the burner in a safe and dry place 4 Wok Ring Burner Ring Burner Cap Burner Body Adjustable Air Vent...

Page 19: ...s ﬂat and level Set the burner ring on the 2 burner body making sure the pin on the burner ring is seat ed in the notch on the burner body Set the burner cap on the 3 burner body making sure the pin on the burner cap is seat ed in the notch on the burner ring Set the wok ring around the 4 burner Set the two pins at the back of the ring in place and the square hook in front on the bar ...

Page 20: ...e best way to care for your stainless steel Although stainless steel will discolor and accumulate grime with regular use it can keep its original shine with periodic cleaning We strongly recommend using a surface protectant to prevent smudging and sur face rust from accumulating The easiest way to clean the stainless steel is immediately after cook ing is completed Doing so will extend the life of...

Page 21: ...ol pads Wire brushes Scrapers Pumice We recommend these products for cleaning your stainless steel Mild dish detergent such as Dawn Formula 409 Fantastik Sheila Shine exterior ONLY WD 40 exterior ONLY We have had best success with Sheila Shine but WD 40 works very well too Sheila Shine is available in some hardware stores WD 40 is widely available Some people have reported that using baking soda l...

Page 22: ...less steel surfaces Spray a small amount of WD 40 or Sheila Shine on a piece of paper towel and rub with the grain over the surface of the appliance Using a clean terry cloth or paper towel polish the appliance by rubbing with the grain until excess liquid is removed and the surface shines It should not be oily to the touch however some residue is acceptable Some people have reported that using le...

Page 23: ...ucts will act as a surface protectant and help resist smudges stains and rust Caution Although nitric acid also called aqua fortis can be effec tive for rust removal it is a highly corrosive chemical Be cause of the potential for injury or damage to your stain less steel we do not recommend using nitric acid Burners Spiders and small insects occasionally inhabit or make nests in the burner tubes o...

Page 24: ...to cool prior to cleaning You may clean the drip pan with a solution of warm soapy water Make sure to rinse thoroughly to avoid staining Steam Cleaning Your Power Burner Steam cleaning your Power Burner is very effective and will not void your warranty Portable hand held steam cleaners are inexpensive and do not require chemicals You can steam clean all parts of your Cal Flame Power Burner includi...

Page 25: ...ition of the sparker tip It should be point ing forward towards the front of the burner Make sure there is a blue spark at the electrode tip to the burner Make sure the igniter wire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside the front hole of the burner If there is...

Page 26: ...istance Problem Burner tube is misaligned over the oriﬁce Solution Reposition the burner tube so that it is properly seated over the orifice Problem Obstruction in the gas line Solution Remove the fuel line from Power Burner Do not smoke or perform any maintenance in the vicinity of an open ﬂame Open the gas valve for one second to blow out any debris Close off the gas valve and reconnect the fuel...

Page 27: ... it about 1 4 turn to the left counter clockwise until you hear a loud click The trigger hitting the strike block should produce a blue spark at the electrode tip Return control knob to the off position before checking the next igniter While the Power Burner is still hot wait for a mini mum of five minutes before commencing re ignition This allows accumulated gas fumes to clear If all checks corre...

Page 28: ...e burner oriﬁces The kit contains two orifices to convert main burners Your kit will have only the parts you need to convert your Power Burner Before you begin make certain the LP gas source has been discon nected from the Power Burner Converting from LP to NG WARNING You must have an authorized service technician perform this procedure If these instruc tions are not followed exactly a ﬁre or expl...

Page 29: ...red fitting 4 not provided in the NG gas regula tor You will need 13 mm open end wrench Male ﬂared fitting not provided Pipe compound suitable for natural gas NOTE A flared ﬁtting is NOT included If you are attaching a ﬂex hose to the regu lator you will need a fitting The fitting re quires a male ﬂare on the input end with a 1 2 MPT on the output end The ﬂared male in put end needs to be the size...

Page 30: ... the gas orifices They will 2 be directly behind the gas valves Using a 6mm socket or nut driver 3 remove the orifice You will need 6 mm socket or nut driver One 1 93 mm orifice for inner burner One 2 44 mm orifice for outer burner Pipe compound suitable for natural gas Cover grate burner ring and burner have been removed Rear view of Power Burner Front of Power Burner ...

Page 31: ...ce until it is finger tight 5 Tighten the orifice with the 6mm wrench 6 Repeat the above steps for the remaining burners 7 Replace the burners and the grate 8 Mark the rating plate After conversion has been completed mark the rating plate as NG with an indelible marker Oriﬁce sizes Inner burner Outer burner NG 1 93 mm 2 44 mm LP 1 18 mm 1 54 mm ...

Page 32: ...cal appliances In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service technician written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure There will be no charge for parts on a covered item Cost of labor is the responsibility of the owner Shipping and handling charges will apply to all...

Page 33: ...ls and hardware manufactured from 2000 and hereafter Examples of common acts invalidating this warranty include but are not limited to Scratches caused by normal use Damage caused by extreme weather conditions hot cold etc Damage caused by salty and humid conditions especially in beach or seaside communities Damage caused by dirt sand and or water damage Damage caused by continued operation of the...

Page 34: ...er Service For customer service contact the authorized selling dealer immediately If you need additional information or assistance please contact the LMS Customer Relations Department at 1462 E Ninth St Pomona CA 91766 or call 800 225 7727 See your Cal Flame barbecue dealer for a copy of the applicable warranty details and any questions you may have regarding the warranty coverage on your barbecue...

Page 35: ...Appendix 33 Power Burner LTR50001100 Rev B www calflamebbq com ...

Page 36: ...ocating the Product Serial Number The serial number of your Cal Flame Power Burner is located on the side and is visible before you place it in the barbecue island cut out You will need this number to properly register your Power Burner and activate coverage Write this information in the space provided below Model BBQ11955P Serial number Type of fuel circle one Liquid propane Natural gas Date purc...

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