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2008 G4 Grill Owner’s Manual 

Page 9

LTR20081050, Rev. B

Using Your Grill

Cleaning and Maintenance

To ensure safe and proper maintenance, we recommend 

you follow these directions carefully. 

Clean internal parts of the grill regularly as determined 

by the amount of use and foods cooked. The entire grill 

should be cleaned at least once a year.

In  addition,  keep  the  area  around  your  grill  clear  and 

free  from  combustible  materials,  gasoline,  and  other 

flammable vapors and liquids. Do not obstruct the flow 

of combustion and ventilation air.

If  your  LP-gas  grill  is  placed  in  a  stationary  barbecue 

island,  keep  the  access  door  for  the  propane  cylinder 

clear of any obstruction. Ensure the ventilation opening 

for cylinder enclosure is kept clear.
DISCONNECT  ELECTRICAL  SUPPLY  BEFORE 

CLEANING ANY PART OF THE GRILL.

Burners

Spiders and small insects occasionally inhabit or make 

nests  in  the  burner  tubes,  obstructing  the  gas  flow. 

Sometimes this results in a type of fire in and around the 

gas tubes called “flashback”. To reduce the risk of flash

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back,  this  procedure  should  be  followed  at  least  once 

a  month  or  when  your  grill  has  not  been  used  for  an 

extended period of time.

IMPORTANT: 

Prior to starting this procedure, turn OFF 

all of the gas control knobs, shut off the fuel supply, and 

disconnect the fuel line.

Remove burners from the grill by carefully lifting each 

1. 

burner up and away from the gas valve orifice.

Use a wire brush to clean the outer surface of each 

2. 

burner to remove food residue and dirt. Clean any 

clogged  ports  with  a  stiff  wire  such  as  an  opened 

paper clip.
Inspect each burner for damage (cracks and holes). 

3. 

If any damage is found, replace the burner and dis

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continue grill usage.

Upon  reinstallation,  inspect  the  gas  valve  orifices 

4. 

for cleanliness and condition and the location of the 

igniters.

Drip Pan

The full width drip pan will collect grease from the main 

grill area. The pan should be cleaned after every use to 

avoid the possibility of a grease fire. Be sure to allow the 

drip pan to cool prior to cleaning. You may clean the drip 

pan with a solution of warm soapy water. Make sure to 

rinse thoroughly to avoid staining.

Care of Stainless Steel

Do NOT use wire wool pads, scrappers, harsh abrasive, 

scoring materials, bleaches, or harsh cleaners on your 

grill, or allow salt and vinegar mixtures to remain in con-

tact for a long period of time. This will cause scratching, 

scoring, rusting and pitting.
We recommend that you clean stainless steel compo

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nents with a cleaner that is approved for stainless steel 

and only clean when the grill is cool and in indirect light. 

Never use steel wool.

Covering Your Grill

When not in use and after cooling, cover your grill with 

our  full  length,  zippered  side  canvas  cover.  (See  your 

local Cal Flame dealer for details.) The cover will help 

protect your grill from detrimental effects of weather and  

environmental  pollutants.  Never  put  a  cover  on  a  hot 

grill. Allow the grill to cool before covering.

After Use Care

The easiest  way  to clean  the grill  is immediately  after 

cooking is completed and after turning off the flame.

Scrub  the  grill  rack  with  a  brass  bristle  barbecue 

• 

brush and hot soapy water.
Wipe the grill with a damp soapy cloth and rinse with 

• 

warm/hot, clean water. For more tenacious depos

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its, including oil, grease and water-borne deposits, 

use a multipurpose cream cleanser and apply with 

a  soft, damp cloth.
Dry with a soft, dry, clean towel if preferred.

• 

Cooking Grates

Use a solution equal parts detergent and hot water just 

as you would for any cooking equipment. A stiff brush 

may also be helpful in removing grime and food depos

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its.

Hood and Body

Wipe the inside hood and body with detergent and hot 

water.  The  external  surfaces  may  be  cleaned  in  the 

same fashion. Wipe all area dry before storing.

Summary of Contents for G4 2008

Page 1: ...LTR20081050 Rev B 8 4 08 ...

Page 2: ...rbecue Island 6 Using Your Grill 7 Grill Controls 7 Basic Grill Operation 7 Lighting the Grill 8 Cleaning and Maintenance 9 Drip Pan 9 Care of Stainless Steel 9 Covering Your Grill 9 After Use Care 9 Appendix 10 Troubleshooting 10 Replacement Cover 11 Removing and Replacing Burners 12 2008 Warranty 13 Location of Serial Number Plate 14 Read all instructions before you operate your grill Save these...

Page 3: ...plicable To prevent fire and smoke damage remove all pack aging material before operating grill Before you start cooking clean the entire grill thor oughly with hot soapy water This is necessary to remove residual solvents oil and grease used in the manufacturing process The grates should also be thoroughly cleaned in the same manner Operation Do not use grill for oth er than intended use In the e...

Page 4: ...o not heat any unopened glass or metal container of food on the grill Pressure may build up and cause the container to burst possibly resulting in serious personal injury or damage to the grill Do not reach over your grill or any other surfaces when hot or in use Maintenance and Repair Spiders and other i nsects can nest in the burners of the grill and block the gas and airflow to the burner ports...

Page 5: ...in a well ventilated area and only on a solid flat foundation e g deck or cement slab If you do not have an updated filler valve on your exist ing propane tank you will need to purchase one at your local hardware store Without it you will not be able to attach your tank to your Cal Flame grill or refill the tank at your local propane refill station Converting Gas Grills IMPORTANT The Cal Flame G4 ...

Page 6: ... leak is pres ent Stop a leak by tightening the loose joint or by re 5 placing the faulty part with a replacement part rec ommended by the manufacturer Do not attempt to repair the cylinder valve if it is damaged The cylin der must be replaced Turn all control knobs back to the full OFF posi 6 tion If you are unable to stop a leak Turn all control knobs back to the full OFF posi 1 tion Shut off th...

Page 7: ...dewall there shall be at least two openings The bot tom of the openings shall be at floor level and the upper edge no more than 5 inches 127 mm above the floor The openings shall be equally sized spaced at 180º 3 14 rad and unobstruct ed Every opening shall have minimum dimensions c so as to permit the entrance of a 1 8 inch 3 2 mm diameter rod Transporting and Storing LP Gas Transport only one cy...

Page 8: ...ul attention to the location of the gas line It should be routed away from sources of heat and should make as few bends as possible Check to see if the gas line connection will be accessible when grill is installed If the gas line connection is not easily accessible when the grill is installed support the grill above counter level and attach the gas line to the grill When the gas connection is mad...

Page 9: ...ontainers such as cans or jars on grills Explosion may result resulting in injury or death Never put combustible material such as paper cloth or flammable liquids on your grill at any time Do not use grill or any area around grill to store flammable materials Grill Controls The controls shown below are for the Cal Flame G4 grill Familiarize yourself with these controls before us ing your Cal Flame...

Page 10: ...ockwise 3 past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the burner 4 does not light on the first try repeat immediately If the burner does not light after three attempts turn 5 the control knobs to the OFF position Wait five min utes until the gas clears before attempting to light it again Repeat th...

Page 11: ...d the location of the igniters Drip Pan The full width drip pan will collect grease from the main grill area The pan should be cleaned after every use to avoid the possibility of a grease fire Be sure to allow the drip pan to cool prior to cleaning You may clean the drip pan with a solution of warm soapy water Make sure to rinse thoroughly to avoid staining Care of Stainless Steel Do NOT use wire ...

Page 12: ...s aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so that it is properly seated over the orifice Problem Obstruction in the gas line Solution Remove the fuel line from grill Do not smoke or per...

Page 13: ...per sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the left counter clockwise unti...

Page 14: ... you want to replace Through the access door underneath the grill find 3 the round stud and locking pin that locks the burner you want to remove Carefully remove the locking pin with your fingers 4 Raise the stud from the locking hole and move the 5 burner forward carefully to release it from the igni tion and gas supply valve Take the burner out of the grill and store it in a safe 6 and dry place...

Page 15: ...arranty repair and or replacement is the sole discretion of LMS and this warranty does not cover costs therein including but not limited to freight removal re installation etc This warranty is non transferable and may not be extended beyond the above mentioned time frames under any circumstances by any LMS representative Warranty Limitations This warranty is void if the barbecue grill has been sub...

Page 16: ...u may have regarding the warranty coverage on your barbe cue Warranty Limitations The Limited Warranty is void if the grill has been sub ject to negligence alteration misuse abuse repairs by non LMS authorized representatives acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limited to Scratches caused by normal use Dam...

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