Cal Flame G4 2008, Owner'S Manual

2008 G4 Grill Owner’s Manual 

Page 11

LTR20081050, Rev. B

Appendix

Problem:

Plugged orifice

Solution:

Unplug the orifice as follows:

Remove cooking grills, flame tamer and grease tray.

• 

Remove burners from the bottom of the firebox by pulling the cotter pin from beneath the burner 

• 

peg using a standard screwdriver or needle nose pliers.
Carefully lift each burner up and away from the gas orifice.

• 

Remove the orifice from the control valve.

• 

Gently clear any obstruction with a fine wire.

• 

Reinstall the orifice, reinstall the burners over the orifices, and seat each burner peg into position 

• 

hole at the bottom ledge of the firebox.
Replace all cotter pins.

• 

Replace cooking components and grease collectors.

• 
If  an  obstruction  is  suspected  in  the  control  valve,  contact  your  local  Cal  Flame  dealer  for  assis

-

tance.

Problem: Misalignment of Igniter on Burner
Solution:

Check for proper position of the electrode tip, which should be pointing forward towards the front 

• 

of the burner and free of grease to allow proper sparking.
The ignition wire should be connected firmly to the valve ignition device and electrode. Replace 

• 

the ignition wire if it is frayed or cracked.

With the gas supply closed and all control knobs set to the off position, check each position igniter 

• 

individually for the presence of a spark at the electrode. Push each knob in fully and rotate it about 

1/4 turn to the left (counter-clockwise) until you hear a loud click. The trigger hitting the strike block 

should produce a blue spark at the electrode tip. Return control knob to the off position before 

checking the next igniter.

While the grill is still hot, wait for a minimum of five minutes before commencing re-ignition. (This 

• 

allows accumulated gas fumes to clear.) If all checks / corrections have been made and the gas 

grill still fails to operate properly, contact your local Cal Flame dealer.

Problem: Flashback
Solution:

When fire occurs in and around the burner tubes, immediately turn off gas at its source and turn the 

control knobs clockwise to the ‘OFF’ position. Wait until the grill has cooled off and then clean the 

burner tubes and burners as described on page of this manual.

Replacement Cover

CVRBLT003 

COVER, GRILL, MEDIUM, 4 BURNER