Cal Heat S-100, Owner'S Manual

Page 1: ...00 Extreme S 800 Extreme Duplication without written consent is strictly prohibited This Owner s Manual is for saunas manufactured after January 1 2004 Due to continuous improvement programs all models operation and or specifications are subject to change without prior notice LTR17001552 5 00 ...

Page 2: ... Safety Instructions 3 Contact Information 4 Warranty Information 4 Set up and Delivery 5 Assembly 9 Operation 27 Cleaning and Maintenance 31 Troubleshooting Procedures 32 Appendix 33A Accessories 33B Parts List 33D Notes 33I Owner s Manual Page 1 ...

Page 3: ...mptoms reviving muscles after exercise and clearing the complex ion Many people attest to the healing powers of the sauna for mental depression and anxiety They say that after leaving the sauna the mind is in a relaxed lucid state free from worries of the everyday world Also when the body feels soothed and energized the mind and emotions often follow suit Other benefits Weight Loss Ease sore and t...

Page 4: ...an to avoid hazard 13 Do not use the unit during an electrical storm as there is a remote chance of shock 14 Altering or tampering of any electrical connections on the power supply will void the manufacturer s warranty 15 Dry your hands before handling electrical controls Never unplug the power cord or adjust the controls with wet hands or when you have wet bare feet A danger of electrical shock e...

Page 5: ... Damage caused by extreme weather conditions Hot Cold etc Damage caused by dirt sand and or water damage Damage caused by continuous operation of the sauna with either known or unknown problems Damage caused by direct sunlight Damage caused as a result of failure to follow the operating instructions as defined in this Owner s Manual Damage caused by incorrect electrical installation electrical bro...

Page 6: ...in that your installation will meet all city and local safety codes and requirements How Will You Use Your Sauna How you intend to use your sauna will help you determine where you should position it For example will you use your sauna for recreational or therapeutic purposes If your sauna is mainly used for family recreation be sure to leave plenty of room around it for activity If you will use it...

Page 7: ...al wiring of this sauna must meet the requirements of the National Electric Code NEC and any applicable state or local codes The electrical circuit must be installed by an electrical contractor and approved by a local building electrical inspector 1 All 240V saunas must be permanently connected hard wired to the power supply 120V saunas may use a G F C I cord plugged into a dedicated grounded outl...

Page 8: ...n support is not covered by the warranty It is the responsibility of the sauna owner to provide a proper foundation for the sauna Place the sauna on an elevated foundation preferrably a 3 concrete slab If you are installing the sauna indoors pay close attention to the flooring beneath it Choose flooring that won t be spoiled or stained Below are the recommended foundation sizes for your sauna Extr...

Page 9: ...ery route that will be used when building your sauna in the desired location It may be necessary for you to remove some items in order to provide an unobstructed pas sageway to the installation location Size Specifications Model Depth Width Height S 100 3 5 6 S 200 4 6 7 S 300 Infrared 4 4 6 S 400 Infrared 4 5 6 S 500 Extreme 4 6 7 S 600 5 8 7 S 700 6 6 7 S 800 Extreme 5 8 7 Owner s Manual Set Up ...

Page 10: ...BLY Cal Sauna has 8 different models to chose from depending on your particular need The following figures dis play each model Figure 1 S 100 Figure 2 S 200 Figure 3 S 300 Infrared Figure 4 S 400 Infrared Assembly Owner s Manual ...

Page 11: ...Page 10 Owner s Manual Figure 5 S 500 Extreme Figure 6 S 600 Figure 7 S 700 Figure 8 S 800 Owner s Manual Assembly ...

Page 12: ... models have a different wiring plan each heater must be plugged into a junction box located beneath the middle bench The S 100 200 500 600 700 and 800 can all be plugged into the wall after the assembly stage is complete provided that all electrical requirements have been met per the Set Up and Delivery section Figure 9A S 100 Sauna Step 1 through Step 3 Assembly Owner s Manual ...

Page 13: ... top of the heater support 3 Place the wall panels against the flooring and attach the panels with the provided screws to the floor ing Take the corner piece and attach it to the wall panels B Repeat these steps as necessary to com plete the wall assembly NOTE The following steps deal with Figure 9B 4 Place roof top panel onto the wall panel assembly Place the 1 x2 roof supports inside the sauna u...

Page 14: ...Owner s Manual Page 13 Figure 10B S 200 Sauna Step 4 through Step 6 Figure 10A S 200 Sauna Step 1 through Step 3 Assembly Owner s Manual ...

Page 15: ...of the heater sup port 3 Place the wall panels against the flooring and attach the panels with the provided screws to the floor ing Take the corner piece and attach to it to the wall panels B Repeat these steps as necessary to com plete the wall assembly NOTE The following steps deal with Figure 10B 4 Place roof top panel onto the wall panel assembly Place the 1 x2 roof supports inside the sauna u...

Page 16: ...Owner s Manual Page 15 Figure 11B S 300 Infrared Sauna Step 4 and Step 5 Figure 11C S 300 Infrared Sauna Plug In Instructions Step 6 through Step 9 Assembly Owner s Manual ...

Page 17: ...nels B Repeat these steps as necessary to com plete the wall assembly NOTE The following steps deal with Figure 11B 4 Place roof top panel onto the wall panel assembly Place the 1 x2 roof supports inside the sauna up against the roof top C 5 Place the outside trim piece s flush with top of the roof D NOTE The following steps deal with Figure 11C 6 Plug in all seven male heater plugs into the corre...

Page 18: ...Owner s Manual Page 17 Figure 12B S 400 Infrared Sauna Step 4 through Step 5 Figure 12C S 400 Infrared Sauna Step 6 through Step 9 Assembly Owner s Manual ...

Page 19: ...nels B Repeat these steps as necessary to com plete the wall assembly NOTE The following steps deal with Figure 12B 4 Place roof top panel onto the wall panel assembly Place the 1 x2 roof supports inside the sauna up against the roof top C 5 Place the outside trim piece s flush with top of the roof D NOTE The following steps deal with Figure 12C 6 Plug in all seven male heater plugs into the corre...

Page 20: ...Figure 13B S 500 Extreme Sauna Step 4 through Step 6 Figure 13C S 500 Extreme Sauna Roof Assembly Owner s Manual Page 19 Assembly Owner s Manual ...

Page 21: ...all panel assembly Place the 1 x2 roof supports inside the sauna up against the roof top C 5 Place the outside trim piece s flush with top of the roof D 6 Place the heater bracket around the heater and secure it in place E NOTE The following steps deal with Figure 13C 1 Take each roof section and place side by side Make sure the cross beams are exposed and facing each other There are pre drilled h...

Page 22: ...Figure 14A S 600 Sauna Step 1 through Step3 Figure 14A S 600 Sauna Step 4 through Step 6 Owner s Manual Page 21 Assembly Owner s Manual ...

Page 23: ...ooring and attach the panels with the provided screws to the flooring Take the center pieces and place between the two front and back wall panels A Then place the corner pieces in between each wall and attach it to the wall panels B Repeat these steps as necessary to com plete the wall assembly NOTE The following steps deal with Figure 14B 4 Place roof top panel onto the wall panel assembly Place ...

Page 24: ...Figure 15B S 700 Sauna Figure 15C S 700 Sauna Owner s Manual Page 23 Assembly Owner s Manual ...

Page 25: ... panels with the provided screws to the floor ing B 4 Take the rounded corner pieces and position them in each corner C 5 Screw each section together using the toe in method E Repeat these steps as necessary to complete the wall assembly 6 Place roof top panel onto the wall panel assembly Place the 1 x2 roof supports inside the sauna up against the roof top D 7 Attach the two door trim peices with...

Page 26: ...Figure 16B S 800 Extreme Sauna Step 4 through Step 6 Figure 16C S 800 Extreme Sauna Roof Assembly Owner s Manual Page 25 Assembly Owner s Manual ...

Page 27: ...gure 16B 4 Place roof top panel onto the wall panel assembly Place the 1 x2 roof supports inside the sauna up against the roof top C 5 Place the outside trim piece s flush with top of the roof D 6 Place the heater bracket around the heater and secure it in place E NOTE The following steps deal with Figure 16C 1 Take each roof section and place side by side Make sure the cross beams are exposed and...

Page 28: ...est softwood It is very aromatic and adds to the enjoyment of your sauna session If the fragrance of the fresh wood is too strong during the first few months of use wipe the wood with a damp cloth to minimize the aroma S 300 and S 400 Infrared Models Control Touch Pad The S 300 and S 400 Infrared Saunas are controlled by a touch pad The following instructions will allow you to operate the sauna Se...

Page 29: ...ton again turns the heaters and room light off Default Temperature 120F Default Time 60 Minutes High Limit Device This system has a built in high limit control which automatically turns off the system if the temperature inside the room rises to an abnormally high level If the OH overheated appears on the control screen this indicates that the system overheated To restart let the system cool then p...

Page 30: ...r weight The heater is reversible You can choose to locate the heater timer and thermostat controls on either the right or left side for easy operation To reverse the heater simply remove the rock guard from the top of the heater rotate them and reinstall Line up the four holes at the bottom of the heater with four lugs on the mounting bracket Push the heater gen tly towards the wall so the lugs o...

Page 31: ...ting zone This is the only time the heater is on Delay Zone The area from 9 to ON is the delay zone This means the heater can be programmed to come on up to nine hours later Minimum Room Maximum Room Floor Ceiling Volume Ceiling Volume Heater Area Height Cu Ft Height Cu Ft Phase VAC Amps Wire Size 2 1kW 8 sq ft 75 45 84 100 1 120 17 5 12 2 W G 8 0kW 40sq ft 74 250 96 425 1 240 33 3 8 2 W G Page 30...

Page 32: ...asons and the moisture levels in the home The friction door catch can be removed and the pressure setting adjusted at any time The light bulb can be replaced by any 40 or 60 watt light bulb of any color including white Amber orange col ored light bulbs are the most ideal for a soft warm and comfortable light A shorter bulb life is normal for sauna lights One suggestion is to use a rough service bu...

Page 33: ... that the volume is not turned all the way to zero PROBLEM Sound only comes from one speaker SOLUTION 1 Remove the speakers and make sure the speaker cables are plugged securely into the speaker jacks 2 Remove the 4 mounting screws from the plastic console where the radio CD head unit is located Pull the radio CD out and ensure that all connections in the back are secured firmly to the radio CD he...

Page 34: ...wing Accessories Part Numbers Notes In order for your retailer to expedite your order for parts and accessories it is recommended that you have the information that you attained in the Set Up and Delivery section Customer Service will want all this informa tion for warranty purposes Appendix Owner s Manual ...

Page 35: ...ou wish to order an acces sory feel free to contact your dealer with the desired part name and part number or visit www calspas com Accessories Owner s Manual Page 33B Owner s Manual SAU23000010 SAU23000020 SAU23000040 SAU23000030 SAU23000000 W0027400000 W0027400020 W0027400040 W0027400060 W0027540000 ...

Page 36: ...flooring added to your sauna the following information will aid you dur ing the ordering process Model Part Number S 100 OPTU3050 S1 S 200 OPTU4060 S2 S 300 OPTU4040 S3 S 400 OPTU4050 S4 S 500 OPTU4060 S2 S 600 OPTU5080 S6 S 700 OPTU6060 S7 S 800 OPTU5080 S6 Inside Wooden Flooring ...

Page 37: ...r 2 1kW 120V HEA14000305 1 S 200 Description Part Number Quantity Front Panel 69 x83 Aspen W0027100210 1 Sauna Light purchased complete LIT16000020 1 Door Panel 69 x83 Aspen W0027100211 1 Sauna Door Handle 10 Inside Aspen W0027100881 1 Sauna Door Handle 10 Outside Aspen W0027100921 1 Back Panel 69 x83 Aspen W0027100212 1 Side Panel 45 x83 Aspen W0027100213 1 Bench Top 19 1 2 x 68 1 2 Aspen W002710...

Page 38: ...01 1 Control System Digital Infrared Chrome ELE09850010 1 CD Player AM FM Cassette Clarion Marine ELE09300017 1 Clarion 4 Marine Speakers ELE09300023 2 S 400 Description Part Number Quantity Front Panel Aspen W0027100225 1 Sauna Light purchased complete LIT16000020 1 Sauna Door Panel Aspen W0027100226 1 Sauna Door Handle 10 Inside Aspen W0027100881 1 Sauna Door Handle 10 Outside Aspen W0027100921 ...

Page 39: ...xtreme Classic Sauna W0027211452 2 Sauna Heater 8 0kW 240V HEA14000380 1 CD Player AM FM Cassette Clarion Marine ELE09300017 1 Clarion 4 Marine Speakers ELE09300023 2 S 600 Description Part Number Quantity Front Panel 83 x93 Aspen W0027100245 1 Sauna Light purchased complete LIT16000020 1 Door Panel 23 x66 1 2 Aspen W0027100289 1 Sauna Door Handle 10 Inside Aspen W0027100881 1 Sauna Door Handle 10...

Page 40: ...2 x68 1 2 Aspen W0027100216 1 Top Bench 19 1 2 x49 Aspen H667 W0027306296 1 Bench Back 15 1 2 X68 1 2 Aspen W0027100383 1 Back Bench 15 1 2 x49 Aspen H667 W0027306301 1 Bottom Bench 19 1 2 x40 Aspen W0027100390 1 Bench Leg Support 16 1 2 x30 Aspen W0027100392 4 Small Bench Support 16 x12 Aspen W0027100391 1 Corner Connector 2 x3 x82 3 4 WW BTR Aspen W0027307103 2 Plugs Flat 3 8 Wood Aspen HAR13800...

Page 41: ... W0027400148 1 Bench Support 16 1 2 x34 Extreme Aspen W0027100193 3 Top Bench 19 1 2 X17 Sauna Aspen W0027100234 1 Bench Support Aspen W0027100272 2 2 X2 X83 Connector Aspen 887 S400 W0027306279 4 Outside Connector Frame Roof Aspen W0027306203 2 Inside Frame Roof Extreme Aspen W0027100194 1 Outside Frame Roof Extreme Aspen W0027100195 1 Suana Heater Guard Aspen W0027100232 1 Base Heater Sauna Aspe...

Page 42: ...Notes Owner s Manual Owner s Manual Page 33I NOTES ...